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GF Piping Systems Welding Table Schweiss-Tabelle Table de Soudage TOP 630 Butt-Fusion Machine Stumpfschweissmaschine Machine à Souder Bout à Bout Fusion data / Schw eissdaten / Parametrès de soudage 1. Fusion data / Schweissdaten / Param. de soudage 1.1 Heating element butt fusion of PE Heizelement-Stumpfschweissen von PE Soudage bout à bout pour PE Fusion chart according to DVS 2207-1 Schweisstabelle entsprechend DVS 2207-1 Table de Soudage conformément aux DVS 2207-1 Heating element temperature: 220°C ± 10°C Heizelementtemperatur : 220°C ± 10°C Température de l’élément chauffant: 220°C ± 10°C Nominal wall thickness 1 2 Equalization Heat soak Bead height on heating element after equalization Angleichen Wulsthöhe am Nennwanddicke Heizelement am Ende der Angleichzeit Épaisseur nominale du tuyau Formation du bourrelet Épaisseur du bourrelet sur la plaque chauffante P1=0.15N/m m2 [mm] up to 4.5 4.5 – 7.0 7.0 – 12.0 12.0 – 19.0 19.0 – 26.0 26.0 – 37.0 37.0 – 50.0 50.0 – 70.0 70.0 – 90.0 90.0 – 110.0 110.0 – 130.0 Min. [mm] 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 3 Heat soak time = 10 x w all thickness 4 Join Change-over Anwärmen Anw ärmzeit = 10 x Wanddicke Umstellen Chauffage Tem ps de chauffe= 10 x épaisseur du tuyau 5 Cooling Transition Tim e until m ax pressure reached Fügen Abkühlen Zeit bis zur vollen Druckaufbringung Abkühlzeit unter Fügedruck Augment. de la pression Refroidissement Tem ps pour atteindre la pression de soudage Tem ps de refroidissement à la pression de soudage P2=0.01N/mm 2 [sec] 45 45 – 70 70 – 120 120 – 190 190 – 260 260 – 370 370 – 500 500 – 700 700 – 900 900 –1100 1100 – 1300 Cooling tim e at fusion pressure P5=0.15N/mm 2 Max. [sec] 5 5–6 6–8 8 – 10 10 – 12 12 – 16 16 – 20 20 – 25 25 – 30 30 – 35 35 [sec] 5 5–6 6–8 8 – 11 11 – 14 14 – 19 19 – 25 25 – 35 35 35 35 Min. [min] See next table Fusion data / Schw eissdaten / Parametrès de soudage Nominal wall thickness Cooling time at fusion pressure p = 0.15 N/mm2 ± 0.01 depending on the ambient temperature (Ta) Nennwanddicke Abkühlzeit unter Fügedruck p = 0,15 ± 0,01 N/mm² in Abhängigkeit von der Umgebungstemperatur (Ta) Épaisseur nominale du tuyau Temps de refroidissement à la pression p = 0,15 ± 0,01 N/mm² en fonction de la température ambiante (Ta) Ta ≤ 15°C Min. [min] 4.0 4.0 – 6.0 6.0 – 9.5 9.5 – 14 14 – 19 19 – 27 27 – 36 36 – 50 50 – 64 64 – 78 78 – 92 mm up to 4.5 4.5 – 7.0 7.0 – 12.0 12.0 – 19.0 19.0 – 26.0 26.0 – 37.0 37.0 – 50.0 50.0 – 70.0 70.0 – 90.0 90.0 – 110.0 110.0 – 130.0 15°C < Ta ≤ 25°C Min. [min] 5.0 5.0 – 7.5 7.5 – 12 12 – 18 18 – 24 24 – 34 34 – 46 46 – 64 64 – 82 82 – 100 100 – 118 25°C < Ta ≤ 40°C Min. [min] 6.5 6.5 – 9.5 9.5 – 15.5 15.5 – 24 24 – 32 32 – 45 45 – 61 61 – 85 85 – 109 109 – 133 133 – 157 Process steps for heating element butt fusion Verfahrensschritte beim Heizelement-Stumpfschw eissen Graphique temps/pression pour le soudage bout à bout 1 2 3 4 5 Fusion data / Schw eissdaten / Parametrès de soudage t1 Equalization time / Angleichzeit / Temps de formation du bourrelet t2 Heating time / Anwärmzeit / Temps de chauffe t3 Change over time / Umstellzeit / Temps de retrait de l’élément chauffant t4 Fusion pressure build-up time / Fügedruck Aufbauzeit / Temps de augmentation de la pression t5 Cooling time / Abkühlzeit / Temps de refroidissement Heating element butt fusion of PE according to DVS 2207-1 Heizelement-Stumpfschw eissen von PE nach DVS 2207-1 Soudage bout à bout par élément chauffant pour PE conformément aux DVS 2207-1 Ø Outside pipe diameter Rohr - Aussendurchmesser Diamètre extérieur du tuyau e Wall thickness Wanddicke Épaisseur nominale du tuyau Fusion surface Schweissfläche Surface de soudage P1 Equalization pressure Angleich Druck Pression de formation du bourrelet P2 Heating pressure Anwärmdruck Pression de chauffe P5 Fusion pressure Fügedruck Pression de soudage Ta Ambient Temperature Umgebungstemperatur Température ambiante Fusion data / Schw eissdaten / Parametrès de soudage PE (DVS 2207-1) Fusion data / Schw eissdaten / Parametrès de soudage PE (DVS 2207-1) Fusion data / Schw eissdaten / Parametrès de soudage PE (DVS 2207-1) Fusion data / Schw eissdaten / Parametrès de soudage Heating element butt fusion of PP Heizelement-Stumpfschweissen von PP Soudage bout à bout pour PP Fusion chart according to DVS 2207-11 Schweisstabelle entsprechend DVS 2207-11 Table de Soudage conformément aux DVS 2207-11 Nominal wall thickness 1 2 3 Equalization Heat soak Bead height on heating Heat soak time = 10 x element after equalization w all thickness Angleichen Nennwanddicke Wulsthöhe am Épaisseur nominale du tuyau Épaisseur du bourrelet sur la plaque chauffante P1=0.10N/mm 2 [mm] Fino a 4.5 Min. [mm] 0.5 Umstellen Chauffage Tem ps de chauffe= 10 x épaisseur du tuyau 5 Cooling Join Change-over Anwärmen Anw ärmzeit = 10 x Heizelement am Ende der Wanddicke Angleichzeit Formation du bourrelet 4 Transition Tim e until m ax pressure reached Fügen Abkühlen Zeit bis zur vollen Druckaufbringung Abkühlzeit unter Fügedruck Augment. de la pression Refroidissement Tem ps pour atteindre la pression de soudage Tem ps de refroidissement à la pression de soudage P2=0.01N/mm 2 [sec] up to 53 Cooling tim e at fusion pressure P5=0.10N/mm 2 Max. [sec] [sec] 5 6 4.5 – 7.0 0.5 53 – 81 5–6 6–7 7.0 – 12.0 1.0 81 – 135 6–7 7 – 11 12.0 – 19.0 19.0 – 26.0 1.0 1.5 135 – 206 206 – 271 7–9 9 – 11 11 – 17 17 – 22 26.0 – 37.0 2.0 271 – 362 11 – 14 22 – 32 37.0 – 50.0 50.0 – 70.0 2.5 3.0 362 – 450 450 – 546 14 – 17 17 – 22 32 – 43 43 Min. [min] 6 See next table Fusion data / Schw eissdaten / Parametrès de soudage 2 Nominal wall thickness Cooling time at fusion pressure p = 0.10 N/mm ± 0.01 depending on the ambient temperature (Ta) Nennwanddicke Abkühlzeit unter Fügedruck p = 0,10 ± 0,01 N/mm² in Abhängigkeit von der Umgebungstemperatur (Ta) Épaisseur nominale du tuyau Temps de refroidissement à la pression p = 0,10 ± 0,01 N/mm² en fonction de la température ambiante (Ta) mm up to 4.5 4.5 – 7.0 7.0 – 12.0 12.0 – 19.0 19.0 – 26.0 26.0 – 37.0 37.0 – 50.0 50.0 – 70.0 Ta ≤ 15°C Min. [min] 4.0 4.0 – 6.0 6.0 – 9.5 9.5 – 14 14 – 19 19 – 27 27 – 36 36 – 50 15°C < Ta ≤ 25°C Min. [min] 5.0 5.0 – 7.5 7.5 – 12 12 – 18 18 – 24 24 – 34 34 – 46 46 – 64 25°C < Ta ≤ 40°C Min. [min] 6.5 6.5 – 9.5 9.5 – 15.5 15.5 – 24 24 – 32 32 – 45 45 – 61 61 – 85 Process steps for heating element butt fusion Verfahrensschritte beim Heizelement-Stumpfschw eissen Graphique temps/pression pour le soudage bout à bout Fusion data / Schw eissdaten / Parametrès de soudage t1 Equalization time / Angleichzeit / Temps de formation du bourrelet t2 Heating time / Anwärmzeit / Temps de chauffe t3 Change over time / Umstellzeit / Temps de retrait de l’élément chauffant t4 Fusion pressure build-up time / Fügedruck Aufbauzeit / Temps de augmentation de la pression t5 Cooling time / Abkühlzeit / Temps de refroidissement Heating element butt fusion of PP according to DVS 2207-11 Heizelement-Stumpfschw eissen v on PP nach DVS 2207-11 Soudage bout à bout par élément chauffant pour PP conformément aux DVS 2207-11 Ø Outside pipe diameter Rohr - Aussendurchmesser Diamètre extérieur du tuyau e Wall thickness Wanddicke Épaisseur nominale du tuyau A Fusion surface Schweissfläche Surface de soudage P1 Equalization pressure Angleich Druck Pression de formation du bourrelet P2 Heating pressure Anwärmdruck Pression de chauffe P5 Fusion pressure Fügedruck Pression de soudage Fusion data / Schw eissdaten / Parametrès de soudage PP (DVS 2207-11) Fusion data / Schw eissdaten / Parametrès de soudage PP (DVS 2207-11) Fusion data / Schw eissdaten / Parametrès de soudage GF Piping Systems Worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries www.gfps.com Argentina / Southern South America Georg Fischer Central Plastics Sudamérica S.R.L. 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