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GF Piping Systems Welding Table Schweiss-Tabelle Table de Soudage TOP - ECOS 160 Butt-Fusion Machine Stumpfschweissmaschine Machine à Souder Bout à Bout Fusion data / Schweissdaten / Parametrès de soudage 1. Fusion data / Schweissdaten / Param. de soudage 1.1 Heating element butt-fusion of PE Heizelement-Stumpfschweissen von PE Soudage bout à bout pour PE Fusion chart according to DVS 2207-1 Schweisstabelle entsprechend DVS 2207-1 Table de Soudage conformément aux DVS 2207-1 Heating element temperature: 220°C ± 10°C Heizelementtemperatur : 220°C ± 10°C Température de l’élément chauffant: 220°C ± 10°C Nominal wall thickness Nennwanddicke Épaisseur nominale du tuyau 1 2 Equalization Heat soak Bead height on heating Heat soak time = 10 x element after equalization w all thickness Angleichen Anwärmen Wulsthöhe am Heizelement am Ende der Angleichzeit Anw ärmzeit = 10 x Wanddicke Formation du bourrelet Chauffage Épaisseur du bourrelet sur la plaque chauffante P1=0.15N/mm2 [mm] 3 Min. [mm] Temps de chauffe= 10 x épaisseur du tuyau 4 5 Cooling Join Change-over Time until max pressure reached Fügen Umstellen Abkühlen Zeit bis zur v ollen Abkühlzeit unter Druckaufbringung Fügedruck Augment. de Refroidissela pression ment Transition Temps pour atteindre la pression de soudage P2=0.01N/mm 2 [sec] up to 4.5 4.5 – 7.0 7.0 – 12.0 12.0 – 19.0 19.0 – 26.0 26.0 – 37.0 0.5 1.0 1.5 2.0 2.5 3.0 45 45 – 70 70 – 120 120 – 190 190 – 260 260 – 370 37.0 – 50.0 50.0 – 70.0 70.0 – 90.0 90.0 – 110.0 110.0 – 130.0 3.5 4.0 4.5 5.0 5.5 370 – 500 500 – 700 700 – 900 900 –1100 1100 – 1300 Cooling time at fusion pressure Temps de refroidissement à la pression de soudage P5=0.15N/mm2 Max. [sec] 5 5– 6– 8– 10 – 12 – 6 8 10 12 16 16 – 20 20 – 25 25 – 30 30 – 35 35 [sec] 5 5– 6– 8– 11 – 14 – 6 8 11 14 19 19 – 25 25 – 35 35 35 35 Min. [min] See next table Fusion data / Schweissdaten / Parametrès de soudage Nominal wall thickness Cooling time at fusion pressure p = 0.15 N/mm2 ± 0.01 depending on the ambient temperature (Ta) Nennwanddicke Abkühlzeit unter Fügedruck p = 0,15 ± 0,01 N/mm² in Abhängigkeit von der Umgebungstemperatur (Ta) Épaisseur nominale du tuyau Temps de refroidissement à la pression p = 0,15 ± 0,01 N/mm² en fonction de la température ambiante (Ta) Ta ≤ 15°C Min. [min] 4.0 4.0 – 6.0 6.0 – 9.5 9.5 – 14 14 – 19 19 – 27 27 – 36 36 – 50 50 – 64 64 – 78 78 – 92 mm up to 4.5 4.5 – 7.0 7.0 – 12.0 12.0 – 19.0 19.0 – 26.0 26.0 – 37.0 37.0 – 50.0 50.0 – 70.0 70.0 – 90.0 90.0 – 110.0 110.0 – 130.0 15°C < Ta ≤ 25°C Min. [min] 5.0 5.0 – 7.5 7.5 – 12 12 – 18 18 – 24 24 – 34 34 – 46 46 – 64 64 – 82 82 – 100 100 – 118 Process steps for heating element butt fusion Verfahrensschritte beim Heizelement-Stumpfschweissen Graphique temps/pression pour le soudage bout à bout 1 2 3 4 5 25°C < Ta ≤ 40°C Min. [min] 6.5 6.5 – 9.5 9.5 – 15.5 15.5 – 24 24 – 32 32 – 45 45 – 61 61 – 85 85 – 109 109 – 133 133 – 157 Fusion data / Schweissdaten / Parametrès de soudage t1 Equalization time / Angleichzeit / Temps de formation du bourrelet t2 Heating time / Anwärmzeit / Temps de chauffe t3 Change over time / Umstellzeit / Temps de retrait de l’élément chauffant t4 Fusion pressure build-up time / Fügedruck Aufbauzeit / Temps de augmentation de la pression t5 Cooling time / Abkühlzeit / Temps de refroidissement Heating element butt fusion of PE according to DVS 2207-1 Heizelement-Stumpfschweissen von PE nach DVS 2207-1 Soudage bout à bout par élément chauffant pour PE conformément aux DVS 2207-1 Ø Outside pipe diameter Rohr - Aussendurchmesser Diamètre extérieur du tuyau e Wall thickness Wanddicke Épaisseur nominale du tuyau A Fusion surface Schweissfläche Surface de soudage P1 Equalization pressure Angleich Druck Pression de formation du bourrelet P2 Heating pressure Anwärmdruck Pression de chauffe P5 Fusion pressure Fügedruck Pression de soudage Ta Ambient Temperature Umgebungstemperatur Température ambiante Fusion data / Schweissdaten / Parametrès de soudage PE (DVS 2207-1) Fusion data / Schweissdaten / Parametrès de soudage PE (DVS 2207-1) Fusion data / Schweissdaten / Parametrès de soudage PE (DVS 2207-1) Fusion data / Schweissdaten / Parametrès de soudage 1.2 Heating element butt-fusion of PP Heizelement-Stumpfschweissen von PP Soudage bout à bout pour PP Fusion chart according to DVS 2207-11 Schweisstabelle entsprechend DVS 2207-11 Table de Soudage conformément aux DVS 2207-11 Nominal wall thickness 1 2 Equalization Heat soak Bead height on heating element after equalization Angleichen Nennwanddicke Épaisseur nominale du tuyau Wulsthöhe am Heizelement am Ende der Angleichzeit Formation du bourrelet Épaisseur du bourrelet sur la plaque chauffante P1=0.10N/mm2 [mm] Min. [mm] Up to a 4.5 0.5 4.5 – 7.0 0.5 7.0 – 12.0 1.0 12.0 – 19.0 1.0 19.0 – 26.0 1.5 26.0 – 37.0 2.0 37.0 – 50.0 50.0 – 70.0 3 Heat soak time = 10 x w all thickness 4 Join Change-over Anwärmen Anw ärmzeit = 10 x Wanddicke Umstellen Chauffage Temps de chauffe= 10 x épaisseur du tuyau 5 Cooling Transition Time until max pressure reached Fügen Abkühlen Zeit bis zur v ollen Druckaufbringung Abkühlzeit unter Fügedruck Augment. de la pression Refroidissement Temps pour atteindre la pression de soudage Temps de refroidissement à la pression de soudage P2=0.01N/mm 2 [sec] up to 53 Cooling time at fusion pressure P5=0.10N/mm2 Max. [sec] [sec] 5 6 53 – 81 5–6 6–7 81 – 135 135 – 206 6–7 7 – 11 7–9 11 – 17 9 – 11 17 – 22 11 – 14 22 – 32 2.5 206 – 271 271 – 362 362 – 450 14 – 17 32 – 43 3.0 450 – 546 17 – 22 43 Min. [min] See next table Fusion data / Schweissdaten / Parametrès de soudage Nominal wall thickness Cooling time at fusion pressure p = 0.10 N/mm2 ± 0.01 depending on the ambient temperature (Ta) Nennwanddicke Abkühlzeit unter Fügedruck p = 0,10 ± 0,01 N/mm² in Abhängigkeit von der Umgebungstemperatur (Ta) Épaisseur nominale du tuyau mm up to 4.5 4.5 – 7.0 7.0 – 12.0 12.0 – 19.0 19.0 – 26.0 26.0 – 37.0 37.0 – 50.0 50.0 – 70.0 Temps de refroidissement à la pression p = 0,10 ± 0,01 N/mm² en fonction de la température ambiante (Ta) Ta ≤ 15°C Min. [min] 4.0 4.0 – 6.0 6.0 – 9.5 9.5 – 14 14 – 19 19 – 27 27 – 36 36 – 50 15°C < Ta ≤ 25°C Min. [min] 5.0 5.0 – 7.5 7.5 – 12 12 – 18 18 – 24 24 – 34 34 – 46 46 – 64 25°C < Ta ≤ 40°C Min. [min] 6.5 6.5 – 9.5 9.5 – 15.5 15.5 – 24 24 – 32 32 – 45 45 – 61 61 – 85 Process steps for heating element butt fusion Verfahrensschritte beim Heizelement-Stumpfschweissen Graphique temps/pression pour le soudage bout à bout t1 Equalization time / Angleichzeit / Temps de formation du bourrelet t2 Heating time / Anwärmzeit / Temps de chauffe t3 Change over time / Umstellzeit / Temps de retrait de l’élément chauffant t4 Fusion pressure build-up time / Fügedruck Aufbauzeit / Temps de augmentation de la pression t5 Cooling time / Abkühlzeit / Temps de refroidissement Fusion data / Schweissdaten / Parametrès de soudage Heating element butt fusion of PP according to DVS 2207-11 Heizelement-Stumpfschweissen von PP nach DVS 2207-11 Soudage bout à bout par élément chauffant pour PP conformément aux DVS 2207-11 Ø Outside pipe diameter Rohr - Aussendurchmesser Diamètre extérieur du tuyau e Wall thickness Wanddicke Épaisseur nominale du tuyau A Fusion surface Schweissfläche Surface de soudage P1 Equalization pressure Angleich Druck Pression de formation du bourrelet P2 Heating pressure Anwärmdruck Pression de chauffe P5 Fusion pressure Fügedruck Pression de soudage Fusion data / Schweissdaten / Parametrès de soudage PP (DVS 2207-11) Fusion data / Schweissdaten / Parametrès de soudage PP (DVS 2207-11) Fusion data / Schweissdaten / Parametrès de soudage Fusion data / Schweissdaten / Parametrès de soudage GF Piping Systems Worldwide at home Our sales companies and representatives ensure local customer support in over 100 countries www.gfps.com Argentina / Southern South America Georg Fischer Central Plastics Sudamérica S.R.L. 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