GF Piping Systems
Welding Table
Schweiss-Tabelle
Table de Soudage
TOP 630
Butt-Fusion Machine
Stumpfschweissmaschine
Machine à Souder Bout à Bout
Fusion data / Schw eissdaten / Parametrès de soudage
1. Fusion data / Schweissdaten / Param. de soudage
1.1 Heating element butt fusion of PE
Heizelement-Stumpfschweissen von PE
Soudage bout à bout pour PE
Fusion chart according to DVS 2207-1
Schweisstabelle entsprechend DVS 2207-1
Table de Soudage conformément aux DVS 2207-1
Heating element temperature: 220°C ± 10°C
Heizelementtemperatur : 220°C ± 10°C
Température de l’élément chauffant: 220°C ± 10°C
Nominal wall
thickness
1
2
Equalization
Heat soak
Bead height on
heating element
after equalization
Angleichen
Wulsthöhe am
Nennwanddicke Heizelement am
Ende der
Angleichzeit
Épaisseur
nominale du
tuyau
Formation
du
bourrelet
Épaisseur du
bourrelet
sur la plaque
chauffante
P1=0.15N/m
m2
[mm]
up to 4.5
4.5 – 7.0
7.0 – 12.0
12.0 – 19.0
19.0 – 26.0
26.0 – 37.0
37.0 – 50.0
50.0 – 70.0
70.0 – 90.0
90.0 – 110.0
110.0 – 130.0
Min. [mm]
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
3
Heat soak time = 10 x
w all thickness
4
Join
Change-over
Anwärmen
Anw ärmzeit = 10 x
Wanddicke
Umstellen
Chauffage
Tem ps de chauffe=
10 x épaisseur du
tuyau
5
Cooling
Transition
Tim e until m ax
pressure reached
Fügen
Abkühlen
Zeit bis zur vollen
Druckaufbringung
Abkühlzeit unter
Fügedruck
Augment. de
la pression
Refroidissement
Tem ps pour
atteindre la
pression de
soudage
Tem ps de
refroidissement à
la pression de
soudage
P2=0.01N/mm 2
[sec]
45
45 – 70
70 – 120
120 – 190
190 – 260
260 – 370
370 – 500
500 – 700
700 – 900
900 –1100
1100 – 1300
Cooling tim e at fusion
pressure
P5=0.15N/mm 2
Max. [sec]
5
5–6
6–8
8 – 10
10 – 12
12 – 16
16 – 20
20 – 25
25 – 30
30 – 35
35
[sec]
5
5–6
6–8
8 – 11
11 – 14
14 – 19
19 – 25
25 – 35
35
35
35
Min. [min]
See next table
Fusion data / Schw eissdaten / Parametrès de soudage
Nominal wall
thickness
Cooling time at fusion pressure p = 0.15 N/mm2 ± 0.01
depending on the ambient temperature (Ta)
Nennwanddicke
Abkühlzeit unter Fügedruck p = 0,15 ± 0,01 N/mm²
in Abhängigkeit von der Umgebungstemperatur (Ta)
Épaisseur
nominale du
tuyau
Temps de refroidissement à la pression p = 0,15 ± 0,01 N/mm²
en fonction de la température ambiante (Ta)
Ta ≤ 15°C
Min. [min]
4.0
4.0 – 6.0
6.0 – 9.5
9.5 – 14
14 – 19
19 – 27
27 – 36
36 – 50
50 – 64
64 – 78
78 – 92
mm
up to 4.5
4.5 – 7.0
7.0 – 12.0
12.0 – 19.0
19.0 – 26.0
26.0 – 37.0
37.0 – 50.0
50.0 – 70.0
70.0 – 90.0
90.0 – 110.0
110.0 – 130.0
15°C < Ta ≤ 25°C
Min. [min]
5.0
5.0 – 7.5
7.5 – 12
12 – 18
18 – 24
24 – 34
34 – 46
46 – 64
64 – 82
82 – 100
100 – 118
25°C < Ta ≤ 40°C
Min. [min]
6.5
6.5 – 9.5
9.5 – 15.5
15.5 – 24
24 – 32
32 – 45
45 – 61
61 – 85
85 – 109
109 – 133
133 – 157
Process steps for heating element butt fusion
Verfahrensschritte beim Heizelement-Stumpfschw eissen
Graphique temps/pression pour le soudage bout à bout
1
2
3
4
5
Fusion data / Schw eissdaten / Parametrès de soudage
t1 Equalization time / Angleichzeit / Temps de formation du bourrelet
t2 Heating time / Anwärmzeit / Temps de chauffe
t3 Change over time / Umstellzeit / Temps de retrait de l’élément chauffant
t4 Fusion pressure build-up time / Fügedruck Aufbauzeit / Temps de augmentation
de la pression
t5 Cooling time / Abkühlzeit / Temps de refroidissement
Heating element butt fusion of PE according to DVS 2207-1
Heizelement-Stumpfschw eissen von PE nach DVS 2207-1
Soudage bout à bout par élément chauffant pour PE conformément
aux DVS 2207-1
Ø
Outside pipe diameter
Rohr - Aussendurchmesser
Diamètre extérieur du tuyau
e
Wall thickness
Wanddicke
Épaisseur nominale du
tuyau
Fusion surface
Schweissfläche
Surface de soudage
P1
Equalization pressure
Angleich Druck
Pression de formation du
bourrelet
P2
Heating pressure
Anwärmdruck
Pression de chauffe
P5
Fusion pressure
Fügedruck
Pression de soudage
Ta
Ambient Temperature
Umgebungstemperatur
Température ambiante
Fusion data / Schw eissdaten / Parametrès de soudage
PE (DVS 2207-1)
Fusion data / Schw eissdaten / Parametrès de soudage
PE (DVS 2207-1)
Fusion data / Schw eissdaten / Parametrès de soudage
PE (DVS 2207-1)
Fusion data / Schw eissdaten / Parametrès de soudage
Heating element butt fusion of PP
Heizelement-Stumpfschweissen von PP
Soudage bout à bout pour PP
Fusion chart according to DVS 2207-11
Schweisstabelle entsprechend DVS 2207-11
Table de Soudage conformément aux DVS 2207-11
Nominal wall
thickness
1
2
3
Equalization
Heat soak
Bead height on heating
Heat soak time = 10 x
element after equalization w all thickness
Angleichen
Nennwanddicke Wulsthöhe am
Épaisseur
nominale du
tuyau
Épaisseur du bourrelet
sur la plaque
chauffante
P1=0.10N/mm 2
[mm]
Fino a 4.5
Min. [mm]
0.5
Umstellen
Chauffage
Tem ps de chauffe=
10 x épaisseur du
tuyau
5
Cooling
Join
Change-over
Anwärmen
Anw ärmzeit = 10 x
Heizelement am Ende der
Wanddicke
Angleichzeit
Formation du
bourrelet
4
Transition
Tim e until m ax
pressure reached
Fügen
Abkühlen
Zeit bis zur vollen
Druckaufbringung
Abkühlzeit unter
Fügedruck
Augment. de
la pression
Refroidissement
Tem ps pour
atteindre la
pression de
soudage
Tem ps de
refroidissement à
la pression de
soudage
P2=0.01N/mm 2
[sec]
up to 53
Cooling tim e at
fusion pressure
P5=0.10N/mm 2
Max. [sec]
[sec]
5
6
4.5 – 7.0
0.5
53 – 81
5–6
6–7
7.0 – 12.0
1.0
81 – 135
6–7
7 – 11
12.0 – 19.0
19.0 – 26.0
1.0
1.5
135 – 206
206 – 271
7–9
9 – 11
11 – 17
17 – 22
26.0 – 37.0
2.0
271 – 362
11 – 14
22 – 32
37.0 – 50.0
50.0 – 70.0
2.5
3.0
362 – 450
450 – 546
14 – 17
17 – 22
32 – 43
43
Min. [min]
6
See next table
Fusion data / Schw eissdaten / Parametrès de soudage
2
Nominal wall
thickness
Cooling time at fusion pressure p = 0.10 N/mm ± 0.01
depending on the ambient temperature (Ta)
Nennwanddicke
Abkühlzeit unter Fügedruck p = 0,10 ± 0,01 N/mm²
in Abhängigkeit von der Umgebungstemperatur (Ta)
Épaisseur
nominale du
tuyau
Temps de refroidissement à la pression p = 0,10 ± 0,01
N/mm² en fonction de la température ambiante (Ta)
mm
up to 4.5
4.5 – 7.0
7.0 – 12.0
12.0 – 19.0
19.0 – 26.0
26.0 – 37.0
37.0 – 50.0
50.0 – 70.0
Ta ≤ 15°C
Min. [min]
4.0
4.0 – 6.0
6.0 – 9.5
9.5 – 14
14 – 19
19 – 27
27 – 36
36 – 50
15°C < Ta ≤ 25°C
Min. [min]
5.0
5.0 – 7.5
7.5 – 12
12 – 18
18 – 24
24 – 34
34 – 46
46 – 64
25°C < Ta ≤ 40°C
Min. [min]
6.5
6.5 – 9.5
9.5 – 15.5
15.5 – 24
24 – 32
32 – 45
45 – 61
61 – 85
Process steps for heating element butt fusion
Verfahrensschritte beim Heizelement-Stumpfschw eissen
Graphique temps/pression pour le soudage bout à bout
Fusion data / Schw eissdaten / Parametrès de soudage
t1 Equalization time / Angleichzeit / Temps de formation du bourrelet
t2 Heating time / Anwärmzeit / Temps de chauffe
t3 Change over time / Umstellzeit / Temps de retrait de l’élément chauffant
t4 Fusion pressure build-up time / Fügedruck Aufbauzeit / Temps de augmentation
de la pression
t5 Cooling time / Abkühlzeit / Temps de refroidissement
Heating element butt fusion of PP according to DVS 2207-11
Heizelement-Stumpfschw eissen v on PP nach DVS 2207-11
Soudage bout à bout par élément chauffant pour PP conformément aux DVS 2207-11
Ø
Outside pipe diameter
Rohr - Aussendurchmesser
Diamètre extérieur du tuyau
e
Wall thickness
Wanddicke
Épaisseur nominale du tuyau
A
Fusion surface
Schweissfläche
Surface de soudage
P1
Equalization pressure
Angleich Druck
Pression de formation du bourrelet
P2
Heating pressure
Anwärmdruck
Pression de chauffe
P5
Fusion pressure
Fügedruck
Pression de soudage
Fusion data / Schw eissdaten / Parametrès de soudage
PP (DVS 2207-11)
Fusion data / Schw eissdaten / Parametrès de soudage
PP (DVS 2207-11)
Fusion data / Schw eissdaten / Parametrès de soudage
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Tables_630_GB_D_FR_rev00.doc
Code no.: 790155174-0
Georg Fischer Omicron S.r.l.
Via Enrico Fermi, 12
I 35030 Caselle di Selvazzano (Padova) – Italy
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