Installation Instructions
Bulletin 592 E100 Overload Relay Application and Installation
(Cat 592-1EFHE, 592-1EFHE-X1, 592-1EFKF)
WARNING: To prevent electrical shock, disconnect from power source before installing or servicing. Install in suitable enclosure. Keep free
from contaminants. Follow NFPA 70E requirements.
AVERTISSEMENT: Avant le montage et la mise en service, couper l'alimentation secteur pour éviter toute décharge. Prévoir une mise en
coffret ou armoire appropriée. Protéger le produit contre les environnements agressifs. Respectez les exigences NFPA 70E.
ADVERTENCIA: Desconéctese de la corriente eléctrica, antes de la instalación o del servicio, a fin de impedir sacudidas eléctricas. Instálelo
en una caja apropiada. Manténgalo libre de contaminantes. Siga los requisitos NFPA 70E.
NEMA Size 4
NEMA Taille 4
NEMA Tamaño 4
200 lb-in
(23 N•m)
12 lb-in
(1.4 N•m)
5
3
200 lb-in
(23 N•m)
4
1
2
30 lb-in
(3.4 N•m)
At the end of its life, this
equipment should be
collected separately from
any unsorted municipal
waste.
2
Bulletin 592 E100 Overload Relay Application and Installation
NEMA Size 5
NEMA Taille 5
NEMA Tamaño 5
176 - 184 lb-in
(19.9 - 20.8 N•m)
12 lb-in
(1.4 N•m)
7
4
5 lb-in
(.55 N•m)
6
1
2
3
28 - 40 lb-in
(3.2 - 4.5 N•m)
Publication 592-IN024B-EN-P - August 2022
PN-678025
DIR 10006009366 (Version 01)
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Bulletin 592 E100 Overload Relay Application and Installation
To adjust trip current, turn dial until the desired current is
aligned with the pointer. Trip rating is 120% of dial setting.
Overload Relay Contact Status
Selectable Trip Class
Automatic/Manual Reset Mode
S.F. _ _
FLA _ _
S.F. < 1.15
= .9 X FLA
S.F. > 1.15
= 1 X FLA
Contact Ratings: N.O. C600 / N.C. B600 (AC)
N.O. / N.C. R300 (DC)
Push to reset
Normal
Push to stop
Push to test
=
Y
Trip Indicator Window
Red indicator not visible: Not Tripped
Red indicator visible: Tripped
Stop Pressed
96
Closed
Open
Open
97
98
Open
Open
Closed
97 95
97 95
97 95
98 96
98 96
98 96
FLA
1.73
FLA _ _
STAR DELTA (Y )
=
FLA
1.73
= 1 X FLA
DOL
592-1EF*
WARNING: Do not use automatic reset mode in applications where unexpected automatic restart of the motor can cause injury to
persons or damage to equipment.
AVERTISSEMENT: N'utilisez pas le mode Remise à zéro automatique dans les applications où un redémarrage automatique inattendu du
moteur pourrait provoquer des blessures personnelles ou des dégâts matériels.
ADVERTENCIA: No use el modo de restablecimiento automático donde un restablecimiento automático del motor inesperado pueda
causar heridas a
Main Connections
Rated Insulation Voltage (Ui):
Rated Operational Voltage (Ue) IEC/UL:
Wire Type
Flexible Stranded
w/ Ferrule
690V AC
690V AC / 600V AC
Control Wiring
All
Range
Torque
# Wires
1 Wire
2 Wires*
2
1.4 N•m
0.75...4.0 mm 2
(18...12 AWG)
1.4 N•m
(12 lb-in)
0.75...2.5 mm
1 Wire
Stranded / Solid
2 Wires*
Rated Operating Frequency:
50 / 60 Hz
Power Wiring
592-1EFHE, 592-1EFHE-X1
592-1EFKF
Range
Torque
Range
Torque
--
--
--
--
6 . . . 4/0 AWG
275 lb-in
4 AWG . . . 500 MCM
375 lb-in
--
--
--
--
*FOR MULTIPLE CONDUCTOR APPLICATIONS THE SAME SIZE AND STYLE WIRE MUST BE USED.
Wiring Diagrams
NEMA Symbology
3 Phase Full Voltage
S.C.P.D.
IEC Symbology
3 Phase DOL Starter
13
S.C.P.D.
A1
L1
L2
L3
1
13
3
A1
5
A2
14
A2
14
95
96
97
98
95
T1
T2
96
97
2
T3
4
V
T2
“A”
T1
T3
“A”
U
“A” Connection must be fitted by user
Publication 592-IN024B-EN-P - August 2022
PN-678025
Test Tripped
95
DIR 10006009366 (Version 01)
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98
6
4
Bulletin 592 E100 Overload Relay Application and Installation
Short Circuit Ratings, per UL60947-4-1 and CSA 22.2 No. 60947-4-1
Table 1 Standard Fault Short Circuit RaƟngs
E100 Cat. No.
Max. available fault current (kA)
Max. volatge
(V)
S.C.P.D
10
600
Not restricted to
fusing only
1EFHE, 1EFHE-X1
1EFKF
592
Table 2 High Fault Short Circuit RaƟngs
E100 Cat. No.
Contactor Size
Max. available fault
current with Fuses
1EFHE, 1EFHE-X1
4
100 kA
1EFKF
5
100 kA
240
480
600
240
480
600
592
Trip Curves
Max. UL Class R or
Class J fuse (A)
R
J
400
200
200
400
400
400
500
400
400
600
600
600
Max. available fault
current, 600V with Circuit
Breaker
14 kA with 175 A
Circuit Breaker
65kA with 400 A
Circuit Breaker
Hot Trip Curves
Cold Trip Curves
1000
1000
Time (s)
Max.
Volatge
(V)
100
100
Class 30
Class 20
Class 15
Class 10
10
1
10
Class 30
Class 20
Class 15
Class 10
1
1
Multiple of FLA
8
1
Multiple of FLA
8
For Technical Support, visit rok.auto/support.
Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec.
Product certificates are located in the Rockwell Automation Literature Library: rok.auto/certifications.
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Publication 592-IN024B-EN-P - August 2022 | Supersedes Publication 592-IN024A-EN-P - June 2022
Copyright © 2022 Rockwell Automation, Inc. All Rights Reserved. Printed in USA.
*PN-678025*
PN-678025
DIR 10006009366 (Version 01)
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