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Service Manual / Manuel de Service 3000W Gasoline Generator Génératrice à Essence 3000W Revised/Revisé: 08/2008 Engine Diagram / Diagramme du Moteur KCG-3000G Service Manual / Manuel de Service 3000W Gasoline Generator Génératrice à Essence 3000W Revised/Revisé: 08/2008 External Components Diagram / Diagramme de Pièces Externes KCG-3000G Parts Pricing List / Liste de Prix des Pièces KCG-3000G Diag. Order # Com. English Description Description Française 2 7930000020 EXHAUST GASKET JOINT D'ETANCHEITE D'ECHAPPEMENT 1 $4.31 3 7930000030 MUFFLER ASS'Y SILENCIEUX ASSEMBLE 1 $45.94 5 7930000050 FLANGE HD HEX. NUT ECROU HEXAGONAL BRIDEE 2 $1.55 10 7930000100 FLANGE HD HEX. BOLT BOULON A TETE BRIDEE 4 $1.73 Qty./Qté. Price/Prix 11 7930000110 SPRING WASHER RONDELLE A RESSORT 4 $1.55 12 7930000120 WASHER RONDELLE 4 $1.55 13 7930000130 MUFFLER SUPPORT “A” SUPPORT DU SILENCIEUX “A” 1 $6.84 14 7930000140 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 1 $1.90 15 7930000150 SPRING WASHER RONDELLE A RESSORT 1 $1.67 16 7930000160 WASHER RONDELLE 1 $1.67 17 7930000170 MUFFLER SUPPORT “B” SUPPORT DU SILENCIEUX “B” 1 $6.84 18 7930000180 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 1 $1.90 19 7930000190 SPRING WASHER RONDELLE A RESSORT 1 $1.67 20 7930000200 FLAT WASHER RONDELLE PLATE 1 $1.67 21 7930000210 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 1 $2.01 22 7930000220 SPRING WASHER RONDELLE A RESSORT 1 $1.67 23 7930000230 FLAT WASHER RONDELLE PLATE 1 $1.55 24 7930000240 FRONT COVER COUVERCLE AVANT 1 $55.14 25 7930000250 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 4 $1.90 26 7930000260 TAPPING SCREW VIS AUTOTARADEUSE 2 $1.67 27 7930000270 ALTERNATOR FAN VENTILATEUR DE L'ALTERNATEUR 1 $13.74 28 7930000280 ROTOR ROTOR 1 $224.25 28-2 7930000282 VARISTOR VARISTANCE 2 $10.29 28-3 7930000283 DIODE DIODE 2 $7.99 29 7930000290 BALL BEARING ROULEMENT A BILLES 1 $11.44 30 7930000300 WASHER RONDELLE 1 $1.67 31 7930000310 SPRING WASHER RONDELLE A RESSORT 1 $1.67 32 7930000320 HEX. BOLT BOULON HEXAGONAL 1 $3.97 33 7930000330 STATOR ASS'Y STATOR ASSEMBLE 1 $201.25 34 7930000340 STATOR PROTECTOR PROTECTEUR DU STATOR 1 $28.69 35 7930000350 REAR COVER COUVERCLE ARRIERE 1 $74.58 36 7930000360 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 4 $4.20 37 7930000370 CAPACITOR CONDENSATEUR 1 $45.94 38 7930000380 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $1.78 42 7930000420 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 1 $1.78 42-2 7930000422 SPRING WASHER RONDELLE A RESSORT 1 $1.55 45 7930000450 TERMINAL BLOCK BLOC CONNECTEUR 1 $6.84 46 7930000460 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $1.78 47 7930000470 END COVER COUVERCLE DU BOUT 1 $17.19 48 7930000480 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $1.78 49 7930000490 FRAME CORPS 1 $109.19 50 7930000500 PAN HD SCREW VIS A TETE BOMBEE 4 $1.61 51 7930000510 HEX. NUT ECROU HEXAGONAL 4 $1.61 52 7930000520 WASHER RONDELLE 4 $1.55 53 7930000530 SHOCK ABSORBER AMORTISSEUR 4 $11.44 54 7930000540 SPRING WASHER RONDELLE A RESSORT 8 $1.67 55 7930000550 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $2.19 Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Parts Pricing List / Liste de Prix des Pièces KCG-3000G Diag. Order # Com. English Description Description Française 56 7930000560 FLANGE HD HEX. NUT ECROU HEXAGONAL A TETE BRIDEE 4 $1.78 58 7930000580 FUEL TANK CAP BOUCHON DU RESERVOIR D’ESSENCE 1 $22.94 59 7930000590 FUEL CAP SEAL JOINT D'ETANCHEITE DU BOUCHON 1 $10.29 60 7930000600 FUEL STRAINER FILTRE D'ESSENCE 1 $9.14 61 7930000610 FUEL TANK ASS'Y RESERVOIR D'ESSENCE ASSEMBLE 1 $132.19 63 7930000630 FUEL LEVEL INDICATOR INDICATEUR DU NIVEAU D'ESSENCE 1 $22.94 63-2 7930000632 FUEL LEVEL INDICATOR GLASS VITRE DE L’INDICATEUR DU NIVEAU 1 $3.39 64 7930000640 COUNTERSUNK HD SCREW VIS A TETE FRAISEE 2 $1.61 65 7930000650 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 4 $2.01 66 7930000660 WASHER RONDELLE 4 $1.67 67 7930000670 COLLAR COLLET 4 $1.67 68 7930000680 RUBBER GROMMET RONDELLE EN CAOUTCHOUC 4 $2.24 Qty./Qté. Price/Prix 69 7930000690 HEX. NUT ECROU HEXAGONAL 4 $1.61 69-2 7930000692 WASHER RONDELLE 4 $1.55 69-3 7930000693 LOCK WASHER RONDELLE A RESSORT 4 $1.67 70 7930000700 FUEL SHUT-OFF VALVE SOUPAPE A ESSENCE 1 $9.14 71 7930000710 FUEL PIPE TUYAU D'ESSENCE 1 $10.29 72 7930000720 CLIP BAGUE D'ATTACHE 2 $1.67 73 7930000730 OLD CONTROL PANEL ASS'Y ANCIEN PANNEAU DE CONTROLE ASS. 1 $224.25 73-1 7930000731 CONTROL PANEL ASSEMBLY PANNEAU DE CONTROLE ASS. 1 $224.25 73-2 7930000732 SPECIAL SCREW VIS SPECIALE 2 $1.44 73-3 7930000733 REAR CONTROL PANEL COVER COUVRE PANNEAU DE CONTROLE ARR. 1 $10.29 73-4 7930000734 REAR METAL CONTROL PANEL COVER COUVRE PANNEAU DE CONTROLE ARR. 1 $17.19 74 7930000740 LOW OIL WARNING INDICATOR LIGHT LAMPE D'AVERTISSEMENT DE NIVEAU 1 $3.16 75 7930000750 OLD ENGINE ON/OFF SWITCH ANCIEN INTERR. DU MOTEUR "ON/OFF" 1 $10.29 75-1 7930000751 ENGINE ON/OFF SWITCH INTERRUPTEUR DU MOTEUR “ON/OFF” 1 $10.29 76 7930000760 OLD POWER INDICATOR LIGHT ANCIEN LAMPE INDICATRICE/TENSION 1 $2.93 76-1 7930000761 POWER INDICATOR LIGHT LAMPE INDICATRICE DE TENSION 1 $4.54 77 7930000770 DUAL GFI 120V OUTLET RECEPTACLE 120V DOUBLE TYPE GFI 1 $51.69 77-1 7930000771 DUAL 120V OUTLET RECEPTACLE 120V DOUBLE 1 $11.44 77-2 7930000772 PAN HD SCREW VIS A TETE BOMBEE 2 $1.55 77-3 7930000773 WASHER RONDELLE 2 $1.67 77-4 7930000774 HEX. NUT ECROU HEXAGONAL 2 $1.55 77-5 7930000775 SPRING WASHER RONDELLE A RESSORT 2 $1.55 78 7930000780 VOLTMETER VOLTMETRE 1 $17.19 79 7930000790 VOLTAGE SWITCH (120V/240V) INTERR. DE VOLTAGE (120V/240V) 1 $20.64 80 7930000800 GROUND TERMINAL BORNE DE MISE A LA TERRE 1 $4.54 81 7930000810 TWIST LOCK DUAL 120V / 240V OUTLET RECEPTACLE DOUBLE 120V / 240V 1 $17.19 82 7930000820 DC TERMINALS BORNES CC 1 $4.54 83 7930000830 DC TERMINAL RESISTANCE RESISTANCE ENTRE LES BORNES CC 1 $2.59 84 7930000840 FUSE (10 AMPS, 250V) FUSIBLE (10 AMPS, 250V) 1 $4.54 $57.44 85 7930000850 OLD CIRCUIT BREAKER ANCIEN DISJONCTEUR 1 85-1 7930000851 CIRCUIT BREAKER DISJONCTEUR 1 $57.44 86 7930000860 CRANKCASE CARTER 1 $201.25 87 7930000870 OIL SEAL JOINT D'ETANCHEITE DE L'HUILE 1 $13.74 88 7930000880 BALL BEARING ROULEMENT A BILLES 1 $19.49 89 7930000890 GOVERNOR ARM SHAFT TIGE DU BRAS DU REGULATEUR 1 $5.46 Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Parts Pricing List / Liste de Prix des Pièces KCG-3000G Diag. Order # Com. English Description Description Française 90 7930000900 LOCK PIN GOUPILLE DE VERROUILLAGE 1 $1.67 Qty./Qté. Price/Prix 91 7930000910 WASHER RONDELLE 1 $1.55 91-2 7930000912 O-RING JOINT TORIQUE 1 $1.44 92 7930000920 DRAIN PLUG BOUCHON DE VIDANGE 2 $3.16 93 7930000930 DRAIN PLUG WASHER RONDELLE DU BOUCHON DE VIDANGE 2 $1.67 94 7930000940 GOVERNOR KIT ENS. DU REGULATEUR DE VITESSE 1 $17.19 95 7930000950 GOVERNOR SHAFT TIGE DU GOUVERNEUR 1 $6.84 96 7930000960 GOVERNOR SHAFT CLIP ATTACHE DE LA TIGE DU REGULATEUR 1 $1.67 97 7930000970 GOVERNOR SLIDER COULISSEAU DU REGULATEUR 1 $4.31 98 7930000980 SPECIAL WASHER RONDELLE SPECIALE 2 $1.67 100 7930001000 CRANKCASE COVER COUVERCLE DU CARTER 1 $63.19 101 7930001010 OIL SEAL JOINT D'ETANCHEITE DE L’HUILE 1 $13.74 102 7930001020 BALL BEARING ROULEMENT A BILLES 1 $19.49 103 7930001030 OIL FILLER CAP BOUCHON DE REMPLISSAGE D'HUILE 2 $5.69 104 7930001040 OIL FILLER CAP GASKET JOINT DU BOUCHON DE REMPLISSAGE 2 $1.67 105 7930001050 SLEEVE MANCHON 2 $1.90 106 7930001060 CASE COVER GASKET JOINT D'ETANCHEITE DU COUVERCLE 1 $16.96 107 7930001070 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 6 $2.01 109 7930001090 CRANKSHAFT VILBREQUIN 1 $109.19 110 7930001100 TIMING DRIVING GEAR ENGRENAGE D'ENTRAINEMENT/SYNCH. 1 $22.94 $22.94 111 7930001110 DRIVE GEAR ENGRENAGE D'ENTRAINEMENT 1 112 7930001120 WOODRUFF KEY CLE DISQUE WOODRUFF 1 $2.82 113 7930001130 COMPLETE CONNECTING ROD TIGE DE PIVOTEMENT COMPLETE 1 $45.94 114 7930001140 PISTON PISTON 1 $27.43 115 7930001150 PISTON PIN GOUPILLE DE PISTON 1 $9.03 116 7930001160 PISTON PIN CLIP COLLIER DE LA GOUPILLE DE PISTON 2 $1.78 117 7930001170 PISTON RING SET ENSEMBLE ANNEAUX DU PISTON 1 $22.94 119 7930001190 CYLINDER HEAD ASS'Y TETE DU CYLINDRE ASSEMBLE 1 $217.35 120 7930001200 THREADED STUD TIGE FILETEE 2 $1.78 121 7930001210 THREADED STUD TIGE FILETEE 2 $2.01 121-2 7930001212 FLANGE HD HEX. NUT ECROU HEXAGONAL BRIDEE 2 $1.55 122 7930001220 SLEEVE MANCHON 2 $1.90 123 7930001230 SPARK PLUG BOUGIE D'ALLUMAGE 1 $10.29 124 7930001240 CYLINDER HEAD GASKET JOINT D'ETANCHEITE DE LA TETE 1 $13.74 125 7930001250 HEAD COVER COUVERCLE DE LA TETE 1 $28.58 126 7930001260 HEAD COVER GASKET JOINT D'ETANCHEITE DU COUVERCLE 1 $12.59 127 7930001270 BREATHER TUBE TUBE DE RENIFLARD 1 $4.54 128 7930001280 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 4 $1.73 129 7930001290 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 4 $2.47 129-2 7930001292 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 1 $2.47 130 7930001300 WIND COVER PARE-VENT 1 $11.44 131 7930001310 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $1.73 132 7930001320 SPARK PLUG TUBE WRENCH CLE TUBULAIRE POUR BOUGIE 1 $7.99 133 7930001330 COMPLETE CAMSHAFT ARBRE A CAME ASSEMBLE 1 $114.94 134 7930001340 VALVE POLE BARRE DU VALVE 2 $9.03 135 7930001350 PUSH ROD TIGE DE POUSSEE 2 $6.84 136 7930001360 PUSH ROD GUIDE PLATE PLAQUE-GUIDE DES TIGES DE POUSSEE 1 $10.29 Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Parts Pricing List / Liste de Prix des Pièces KCG-3000G English Description Description Française 137 7930001370 VALVE ROCKER CULBUTEUR DE VALVE 2 $7.99 138 7930001380 PIVOT BOLT BOULON DE PIVOTEMENT 2 $3.16 139 7930001390 ROCKER PIVOT PIN GOUPILLE DE PIVOTEMENT/CULBUT. 2 $2.82 140 7930001400 PIVOT ADJUSTING NUT ECROU D’AJUSTEMENT DU PIVOT 2 $2.01 141 7930001410 INTAKE VALVE SOUPAPE D'ADMISSION 1 $20.64 142 7930001420 EXHAUST VALVE SOUPAPE D'ECHAPPEMENT 1 $20.64 143 7930001430 VALVE SPRING RESSORT DE SOUPAPE 2 $7.99 144 7930001440 INTAKE VALVE SPRING SEAT SIEGE DE RESSORT DE LA SOUPAPE 1 $5.58 145 7930001450 EXHAUSE VALVE SPRING SEAT SIEGE DE RESSORT DE LA SOUPAPE 1 $5.58 146 7930001460 VALVE ROTATOR PIVOT DE LA SOUPAPE 1 $5.69 149 7930001490 FAN HOOD SORTIE DU VENTILATEUR 1 $28.69 150 7930001500 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 4 $1.73 Diag. Order # Com. Qty./Qté. Price/Prix 151 7930001510 CASING BOITIER 1 $22.94 151-1 7930001511 RECOIL ASSEMBLY SYST. DE DEMARRAGE MANUEL ASS. 1 $86.19 152 7930001520 SPIRAL SPRING RESSORT SPIRALE 1 $10.29 153 7930001530 ROPE REEL ENROULER DE LA CORDE 1 $10.06 154 7930001540 RATCHET SPRING RESSORT A ROCHET 2 $3.39 155 7930001550 RATCHET ROCHET 2 $4.54 156 7930001560 FRICTION SPRING RESSORT DE FROTTEMENT 1 $4.31 157 7930001570 SPRING LID COUVERCLE DU RESSORT 1 $5.46 158 7930001580 FLANGED RETAINER BOLT BOULON DE RETENU BRIDE 1 $3.28 159 7930001590 STARTER ROPE CORDON DE DEMARRAGE 1 $4.54 160 7930001600 PULL HANDLE POIGNEE A TIRER 1 $5.58 161 7930001610 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 3 $1.67 162 7930001620 STARTER SHROUD DEFLECTEUR DU DEMARREUR 1 $13.74 163 7930001630 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 3 $1.73 164 7930001640 AIR CLEANER GASKET JOINT D'ETANCHEITE DU FILTRE A AIR 1 $10.29 165 7930001650 CARBURETOR GASKET JOINT D'ETANCHEITE DU CARBURATEUR 1 $10.29 166 7930001660 CONNECTING BLOCK BLOC DE CONNECTION 1 $11.44 167 7930001670 INLET GASKET JOINT D'ETANCHEITE DE LA PRISE D'AIR 1 $10.29 168 7930001680 CARBURETOR ASS'Y CARBURATEUR ASSEMBLE 1 $80.44 168-2 7930001682 IDLE ADJUSTMENT SCREW VIS D’AJUSTEMENT DU RALENTI 1 $4.54 168-3 7930001683 MIXTURE ADJUSTMENT SCREW VIS D’AJUSTEMENT DU MELANGE 1 $5.69 168-4 7930001684 FLOAT CHAMBER GASKET JOINT D’ETANCHEITE DE LA CHAMBRE 1 $3.74 168-5 7930001685 FLOAT FLOTTE 1 $11.44 168-6 7930001686 FIBER WASHER RONDELLE EN FIBRE 1 $2.01 168-7 7930001687 FLOAT CHAMBER DRAIN SCREW VIS DE DRAIN DE LA CHAMBRE 1 $3.39 168-8 7930001688 FLOAT CHAMBER BOLT BOULON DE LA CHAMBRE/FLOTTE 1 $2.01 168-9 7990001689 FLOAT CHAMBER CHAMBRE DE LA FLOTTE 1 $9.14 169-6 7930001696 CHOKE HANDLE POIGNEE DE L’ETRANGLEUR 1 $7.99 170 7930001700 AIR FILTER ASS'Y FILTRE A AIR ASSEMBLE 1 $51.69 171 7930001710 AIR FILTER ELEMENT ELEMENT DU FILTRE A AIR 1 $17.19 172 7930001720 AIR FILTER COVER COUVERCLE DU FILTRE A AIR 1 $22.94 173 7930001730 SPEED CONTROL ASS'Y CONTROLE DE VITESSE ASSEMBLE 1 $11.44 174 7930001740 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $2.59 175 7930001750 GOVERNOR ROD TIGE DE REGULATEUR DE VITESSE 1 $3.39 176 7930001760 THROTTLE RETURN SPRING RESSORT DE RETOUR DE PUISSANCE 1 $3.28 Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Parts Pricing List / Liste de Prix des Pièces KCG-3000G Diag. Order # Com. English Description Description Française 177 7930001770 GOVERNOR SPRING RESSORT DE REGULATEUR DE VITESSE 1 $3.74 178 7930001780 REGULATING ARM BRAS DE REGULATION 1 $6.84 179 7930001790 GOVERNOR ARM BOLT BOULON DU BRAS DU REGULATEUR 1 $3.74 180 7930001800 FLANGE BOLT BOULON BRIDEE 1 $1.55 187 7930001870 FLY WHEEL VOLANT 1 $51.58 188 7930001880 COOLING FAN VENTILATEUR 1 $17.19 189 7930001890 STARTER PULLEY POULIE DE DEMARRAGE 1 $10.29 190 7930001900 FLY WHEEL NUT ECROU DU VOLANT 1 $4.54 191 7930001910 IGNITION COIL ENROULEMENT D'ALLUMAGE 1 $52.73 192 7930001920 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $2.01 193 7930001930 OIL SENSOR DETECTEUR D'HUILE 1 $34.44 194 7930001940 FLANGE HD HEX. BOLT BOULON HEXAGONAL A TETE BRIDEE 2 $1.90 195 7930001950 SPECIAL NUT ECROU SPECIALE 1 $3.74 196 7930001960 OIL SENSOR RELAY RELAIS POUR DETECTEUR D’HUILE 1 $14.89 197 7930001970 DIODE BRIDGE REDRESSEUR EN PONT 1 $57.44 7930001990 IN-LINE FUSE HOLDER PORTE FUSIBLE EN LIGNE 1 $4.54 793000MBIL BILINGUAL MANUAL KCG-3000G MANUEL BILINGUE KCG-3000G 1 $15.00 199 Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Qty./Qté. Price/Prix