Service Manual / Manuel de Service
3000W Gasoline Generator
Génératrice à Essence 3000W
Revised/Revisé:
08/2008
Engine Diagram / Diagramme du Moteur
KCG-3000G
Service Manual / Manuel de Service
3000W Gasoline Generator
Génératrice à Essence 3000W
Revised/Revisé:
08/2008
External Components Diagram /
Diagramme de Pièces Externes
KCG-3000G
Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Diag.
Order # Com.
English Description
Description Française
2
7930000020
EXHAUST GASKET
JOINT D'ETANCHEITE D'ECHAPPEMENT
1
$4.31
3
7930000030
MUFFLER ASS'Y
SILENCIEUX ASSEMBLE
1
$45.94
5
7930000050
FLANGE HD HEX. NUT
ECROU HEXAGONAL BRIDEE
2
$1.55
10
7930000100
FLANGE HD HEX. BOLT
BOULON A TETE BRIDEE
4
$1.73
Qty./Qté.
Price/Prix
11
7930000110
SPRING WASHER
RONDELLE A RESSORT
4
$1.55
12
7930000120
WASHER
RONDELLE
4
$1.55
13
7930000130
MUFFLER SUPPORT “A”
SUPPORT DU SILENCIEUX “A”
1
$6.84
14
7930000140
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
1
$1.90
15
7930000150
SPRING WASHER
RONDELLE A RESSORT
1
$1.67
16
7930000160
WASHER
RONDELLE
1
$1.67
17
7930000170
MUFFLER SUPPORT “B”
SUPPORT DU SILENCIEUX “B”
1
$6.84
18
7930000180
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
1
$1.90
19
7930000190
SPRING WASHER
RONDELLE A RESSORT
1
$1.67
20
7930000200
FLAT WASHER
RONDELLE PLATE
1
$1.67
21
7930000210
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
1
$2.01
22
7930000220
SPRING WASHER
RONDELLE A RESSORT
1
$1.67
23
7930000230
FLAT WASHER
RONDELLE PLATE
1
$1.55
24
7930000240
FRONT COVER
COUVERCLE AVANT
1
$55.14
25
7930000250
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
4
$1.90
26
7930000260
TAPPING SCREW
VIS AUTOTARADEUSE
2
$1.67
27
7930000270
ALTERNATOR FAN
VENTILATEUR DE L'ALTERNATEUR
1
$13.74
28
7930000280
ROTOR
ROTOR
1
$224.25
28-2
7930000282
VARISTOR
VARISTANCE
2
$10.29
28-3
7930000283
DIODE
DIODE
2
$7.99
29
7930000290
BALL BEARING
ROULEMENT A BILLES
1
$11.44
30
7930000300
WASHER
RONDELLE
1
$1.67
31
7930000310
SPRING WASHER
RONDELLE A RESSORT
1
$1.67
32
7930000320
HEX. BOLT
BOULON HEXAGONAL
1
$3.97
33
7930000330
STATOR ASS'Y
STATOR ASSEMBLE
1
$201.25
34
7930000340
STATOR PROTECTOR
PROTECTEUR DU STATOR
1
$28.69
35
7930000350
REAR COVER
COUVERCLE ARRIERE
1
$74.58
36
7930000360
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
4
$4.20
37
7930000370
CAPACITOR
CONDENSATEUR
1
$45.94
38
7930000380
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$1.78
42
7930000420
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
1
$1.78
42-2
7930000422
SPRING WASHER
RONDELLE A RESSORT
1
$1.55
45
7930000450
TERMINAL BLOCK
BLOC CONNECTEUR
1
$6.84
46
7930000460
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$1.78
47
7930000470
END COVER
COUVERCLE DU BOUT
1
$17.19
48
7930000480
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$1.78
49
7930000490
FRAME
CORPS
1
$109.19
50
7930000500
PAN HD SCREW
VIS A TETE BOMBEE
4
$1.61
51
7930000510
HEX. NUT
ECROU HEXAGONAL
4
$1.61
52
7930000520
WASHER
RONDELLE
4
$1.55
53
7930000530
SHOCK ABSORBER
AMORTISSEUR
4
$11.44
54
7930000540
SPRING WASHER
RONDELLE A RESSORT
8
$1.67
55
7930000550
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$2.19
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Diag.
Order # Com.
English Description
Description Française
56
7930000560
FLANGE HD HEX. NUT
ECROU HEXAGONAL A TETE BRIDEE
4
$1.78
58
7930000580
FUEL TANK CAP
BOUCHON DU RESERVOIR D’ESSENCE
1
$22.94
59
7930000590
FUEL CAP SEAL
JOINT D'ETANCHEITE DU BOUCHON
1
$10.29
60
7930000600
FUEL STRAINER
FILTRE D'ESSENCE
1
$9.14
61
7930000610
FUEL TANK ASS'Y
RESERVOIR D'ESSENCE ASSEMBLE
1
$132.19
63
7930000630
FUEL LEVEL INDICATOR
INDICATEUR DU NIVEAU D'ESSENCE
1
$22.94
63-2
7930000632
FUEL LEVEL INDICATOR GLASS
VITRE DE L’INDICATEUR DU NIVEAU
1
$3.39
64
7930000640
COUNTERSUNK HD SCREW
VIS A TETE FRAISEE
2
$1.61
65
7930000650
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
4
$2.01
66
7930000660
WASHER
RONDELLE
4
$1.67
67
7930000670
COLLAR
COLLET
4
$1.67
68
7930000680
RUBBER GROMMET
RONDELLE EN CAOUTCHOUC
4
$2.24
Qty./Qté.
Price/Prix
69
7930000690
HEX. NUT
ECROU HEXAGONAL
4
$1.61
69-2
7930000692
WASHER
RONDELLE
4
$1.55
69-3
7930000693
LOCK WASHER
RONDELLE A RESSORT
4
$1.67
70
7930000700
FUEL SHUT-OFF VALVE
SOUPAPE A ESSENCE
1
$9.14
71
7930000710
FUEL PIPE
TUYAU D'ESSENCE
1
$10.29
72
7930000720
CLIP
BAGUE D'ATTACHE
2
$1.67
73
7930000730
OLD CONTROL PANEL ASS'Y
ANCIEN PANNEAU DE CONTROLE ASS.
1
$224.25
73-1
7930000731
CONTROL PANEL ASSEMBLY
PANNEAU DE CONTROLE ASS.
1
$224.25
73-2
7930000732
SPECIAL SCREW
VIS SPECIALE
2
$1.44
73-3
7930000733
REAR CONTROL PANEL COVER
COUVRE PANNEAU DE CONTROLE ARR.
1
$10.29
73-4
7930000734
REAR METAL CONTROL PANEL COVER COUVRE PANNEAU DE CONTROLE ARR.
1
$17.19
74
7930000740
LOW OIL WARNING INDICATOR LIGHT LAMPE D'AVERTISSEMENT DE NIVEAU
1
$3.16
75
7930000750
OLD ENGINE ON/OFF SWITCH
ANCIEN INTERR. DU MOTEUR "ON/OFF"
1
$10.29
75-1
7930000751
ENGINE ON/OFF SWITCH
INTERRUPTEUR DU MOTEUR “ON/OFF”
1
$10.29
76
7930000760
OLD POWER INDICATOR LIGHT
ANCIEN LAMPE INDICATRICE/TENSION
1
$2.93
76-1
7930000761
POWER INDICATOR LIGHT
LAMPE INDICATRICE DE TENSION
1
$4.54
77
7930000770
DUAL GFI 120V OUTLET
RECEPTACLE 120V DOUBLE TYPE GFI
1
$51.69
77-1
7930000771
DUAL 120V OUTLET
RECEPTACLE 120V DOUBLE
1
$11.44
77-2
7930000772
PAN HD SCREW
VIS A TETE BOMBEE
2
$1.55
77-3
7930000773
WASHER
RONDELLE
2
$1.67
77-4
7930000774
HEX. NUT
ECROU HEXAGONAL
2
$1.55
77-5
7930000775
SPRING WASHER
RONDELLE A RESSORT
2
$1.55
78
7930000780
VOLTMETER
VOLTMETRE
1
$17.19
79
7930000790
VOLTAGE SWITCH (120V/240V)
INTERR. DE VOLTAGE (120V/240V)
1
$20.64
80
7930000800
GROUND TERMINAL
BORNE DE MISE A LA TERRE
1
$4.54
81
7930000810
TWIST LOCK DUAL 120V / 240V OUTLET RECEPTACLE DOUBLE 120V / 240V
1
$17.19
82
7930000820
DC TERMINALS
BORNES CC
1
$4.54
83
7930000830
DC TERMINAL RESISTANCE
RESISTANCE ENTRE LES BORNES CC
1
$2.59
84
7930000840
FUSE (10 AMPS, 250V)
FUSIBLE (10 AMPS, 250V)
1
$4.54
$57.44
85
7930000850
OLD CIRCUIT BREAKER
ANCIEN DISJONCTEUR
1
85-1
7930000851
CIRCUIT BREAKER
DISJONCTEUR
1
$57.44
86
7930000860
CRANKCASE
CARTER
1
$201.25
87
7930000870
OIL SEAL
JOINT D'ETANCHEITE DE L'HUILE
1
$13.74
88
7930000880
BALL BEARING
ROULEMENT A BILLES
1
$19.49
89
7930000890
GOVERNOR ARM SHAFT
TIGE DU BRAS DU REGULATEUR
1
$5.46
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Diag.
Order # Com.
English Description
Description Française
90
7930000900
LOCK PIN
GOUPILLE DE VERROUILLAGE
1
$1.67
Qty./Qté.
Price/Prix
91
7930000910
WASHER
RONDELLE
1
$1.55
91-2
7930000912
O-RING
JOINT TORIQUE
1
$1.44
92
7930000920
DRAIN PLUG
BOUCHON DE VIDANGE
2
$3.16
93
7930000930
DRAIN PLUG WASHER
RONDELLE DU BOUCHON DE VIDANGE
2
$1.67
94
7930000940
GOVERNOR KIT
ENS. DU REGULATEUR DE VITESSE
1
$17.19
95
7930000950
GOVERNOR SHAFT
TIGE DU GOUVERNEUR
1
$6.84
96
7930000960
GOVERNOR SHAFT CLIP
ATTACHE DE LA TIGE DU REGULATEUR
1
$1.67
97
7930000970
GOVERNOR SLIDER
COULISSEAU DU REGULATEUR
1
$4.31
98
7930000980
SPECIAL WASHER
RONDELLE SPECIALE
2
$1.67
100
7930001000
CRANKCASE COVER
COUVERCLE DU CARTER
1
$63.19
101
7930001010
OIL SEAL
JOINT D'ETANCHEITE DE L’HUILE
1
$13.74
102
7930001020
BALL BEARING
ROULEMENT A BILLES
1
$19.49
103
7930001030
OIL FILLER CAP
BOUCHON DE REMPLISSAGE D'HUILE
2
$5.69
104
7930001040
OIL FILLER CAP GASKET
JOINT DU BOUCHON DE REMPLISSAGE
2
$1.67
105
7930001050
SLEEVE
MANCHON
2
$1.90
106
7930001060
CASE COVER GASKET
JOINT D'ETANCHEITE DU COUVERCLE
1
$16.96
107
7930001070
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
6
$2.01
109
7930001090
CRANKSHAFT
VILBREQUIN
1
$109.19
110
7930001100
TIMING DRIVING GEAR
ENGRENAGE D'ENTRAINEMENT/SYNCH.
1
$22.94
$22.94
111
7930001110
DRIVE GEAR
ENGRENAGE D'ENTRAINEMENT
1
112
7930001120
WOODRUFF KEY
CLE DISQUE WOODRUFF
1
$2.82
113
7930001130
COMPLETE CONNECTING ROD
TIGE DE PIVOTEMENT COMPLETE
1
$45.94
114
7930001140
PISTON
PISTON
1
$27.43
115
7930001150
PISTON PIN
GOUPILLE DE PISTON
1
$9.03
116
7930001160
PISTON PIN CLIP
COLLIER DE LA GOUPILLE DE PISTON
2
$1.78
117
7930001170
PISTON RING SET
ENSEMBLE ANNEAUX DU PISTON
1
$22.94
119
7930001190
CYLINDER HEAD ASS'Y
TETE DU CYLINDRE ASSEMBLE
1
$217.35
120
7930001200
THREADED STUD
TIGE FILETEE
2
$1.78
121
7930001210
THREADED STUD
TIGE FILETEE
2
$2.01
121-2
7930001212
FLANGE HD HEX. NUT
ECROU HEXAGONAL BRIDEE
2
$1.55
122
7930001220
SLEEVE
MANCHON
2
$1.90
123
7930001230
SPARK PLUG
BOUGIE D'ALLUMAGE
1
$10.29
124
7930001240
CYLINDER HEAD GASKET
JOINT D'ETANCHEITE DE LA TETE
1
$13.74
125
7930001250
HEAD COVER
COUVERCLE DE LA TETE
1
$28.58
126
7930001260
HEAD COVER GASKET
JOINT D'ETANCHEITE DU COUVERCLE
1
$12.59
127
7930001270
BREATHER TUBE
TUBE DE RENIFLARD
1
$4.54
128
7930001280
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
4
$1.73
129
7930001290
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
4
$2.47
129-2
7930001292
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
1
$2.47
130
7930001300
WIND COVER
PARE-VENT
1
$11.44
131
7930001310
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$1.73
132
7930001320
SPARK PLUG TUBE WRENCH
CLE TUBULAIRE POUR BOUGIE
1
$7.99
133
7930001330
COMPLETE CAMSHAFT
ARBRE A CAME ASSEMBLE
1
$114.94
134
7930001340
VALVE POLE
BARRE DU VALVE
2
$9.03
135
7930001350
PUSH ROD
TIGE DE POUSSEE
2
$6.84
136
7930001360
PUSH ROD GUIDE PLATE
PLAQUE-GUIDE DES TIGES DE POUSSEE
1
$10.29
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
English Description
Description Française
137
7930001370
VALVE ROCKER
CULBUTEUR DE VALVE
2
$7.99
138
7930001380
PIVOT BOLT
BOULON DE PIVOTEMENT
2
$3.16
139
7930001390
ROCKER PIVOT PIN
GOUPILLE DE PIVOTEMENT/CULBUT.
2
$2.82
140
7930001400
PIVOT ADJUSTING NUT
ECROU D’AJUSTEMENT DU PIVOT
2
$2.01
141
7930001410
INTAKE VALVE
SOUPAPE D'ADMISSION
1
$20.64
142
7930001420
EXHAUST VALVE
SOUPAPE D'ECHAPPEMENT
1
$20.64
143
7930001430
VALVE SPRING
RESSORT DE SOUPAPE
2
$7.99
144
7930001440
INTAKE VALVE SPRING SEAT
SIEGE DE RESSORT DE LA SOUPAPE
1
$5.58
145
7930001450
EXHAUSE VALVE SPRING SEAT
SIEGE DE RESSORT DE LA SOUPAPE
1
$5.58
146
7930001460
VALVE ROTATOR
PIVOT DE LA SOUPAPE
1
$5.69
149
7930001490
FAN HOOD
SORTIE DU VENTILATEUR
1
$28.69
150
7930001500
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
4
$1.73
Diag.
Order # Com.
Qty./Qté.
Price/Prix
151
7930001510
CASING
BOITIER
1
$22.94
151-1
7930001511
RECOIL ASSEMBLY
SYST. DE DEMARRAGE MANUEL ASS.
1
$86.19
152
7930001520
SPIRAL SPRING
RESSORT SPIRALE
1
$10.29
153
7930001530
ROPE REEL
ENROULER DE LA CORDE
1
$10.06
154
7930001540
RATCHET SPRING
RESSORT A ROCHET
2
$3.39
155
7930001550
RATCHET
ROCHET
2
$4.54
156
7930001560
FRICTION SPRING
RESSORT DE FROTTEMENT
1
$4.31
157
7930001570
SPRING LID
COUVERCLE DU RESSORT
1
$5.46
158
7930001580
FLANGED RETAINER BOLT
BOULON DE RETENU BRIDE
1
$3.28
159
7930001590
STARTER ROPE
CORDON DE DEMARRAGE
1
$4.54
160
7930001600
PULL HANDLE
POIGNEE A TIRER
1
$5.58
161
7930001610
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
3
$1.67
162
7930001620
STARTER SHROUD
DEFLECTEUR DU DEMARREUR
1
$13.74
163
7930001630
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
3
$1.73
164
7930001640
AIR CLEANER GASKET
JOINT D'ETANCHEITE DU FILTRE A AIR
1
$10.29
165
7930001650
CARBURETOR GASKET
JOINT D'ETANCHEITE DU CARBURATEUR
1
$10.29
166
7930001660
CONNECTING BLOCK
BLOC DE CONNECTION
1
$11.44
167
7930001670
INLET GASKET
JOINT D'ETANCHEITE DE LA PRISE D'AIR
1
$10.29
168
7930001680
CARBURETOR ASS'Y
CARBURATEUR ASSEMBLE
1
$80.44
168-2
7930001682
IDLE ADJUSTMENT SCREW
VIS D’AJUSTEMENT DU RALENTI
1
$4.54
168-3
7930001683
MIXTURE ADJUSTMENT SCREW
VIS D’AJUSTEMENT DU MELANGE
1
$5.69
168-4
7930001684
FLOAT CHAMBER GASKET
JOINT D’ETANCHEITE DE LA CHAMBRE
1
$3.74
168-5
7930001685
FLOAT
FLOTTE
1
$11.44
168-6
7930001686
FIBER WASHER
RONDELLE EN FIBRE
1
$2.01
168-7
7930001687
FLOAT CHAMBER DRAIN SCREW
VIS DE DRAIN DE LA CHAMBRE
1
$3.39
168-8
7930001688
FLOAT CHAMBER BOLT
BOULON DE LA CHAMBRE/FLOTTE
1
$2.01
168-9
7990001689
FLOAT CHAMBER
CHAMBRE DE LA FLOTTE
1
$9.14
169-6
7930001696
CHOKE HANDLE
POIGNEE DE L’ETRANGLEUR
1
$7.99
170
7930001700
AIR FILTER ASS'Y
FILTRE A AIR ASSEMBLE
1
$51.69
171
7930001710
AIR FILTER ELEMENT
ELEMENT DU FILTRE A AIR
1
$17.19
172
7930001720
AIR FILTER COVER
COUVERCLE DU FILTRE A AIR
1
$22.94
173
7930001730
SPEED CONTROL ASS'Y
CONTROLE DE VITESSE ASSEMBLE
1
$11.44
174
7930001740
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$2.59
175
7930001750
GOVERNOR ROD
TIGE DE REGULATEUR DE VITESSE
1
$3.39
176
7930001760
THROTTLE RETURN SPRING
RESSORT DE RETOUR DE PUISSANCE
1
$3.28
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Parts Pricing List / Liste de Prix des Pièces
KCG-3000G
Diag.
Order # Com.
English Description
Description Française
177
7930001770
GOVERNOR SPRING
RESSORT DE REGULATEUR DE VITESSE
1
$3.74
178
7930001780
REGULATING ARM
BRAS DE REGULATION
1
$6.84
179
7930001790
GOVERNOR ARM BOLT
BOULON DU BRAS DU REGULATEUR
1
$3.74
180
7930001800
FLANGE BOLT
BOULON BRIDEE
1
$1.55
187
7930001870
FLY WHEEL
VOLANT
1
$51.58
188
7930001880
COOLING FAN
VENTILATEUR
1
$17.19
189
7930001890
STARTER PULLEY
POULIE DE DEMARRAGE
1
$10.29
190
7930001900
FLY WHEEL NUT
ECROU DU VOLANT
1
$4.54
191
7930001910
IGNITION COIL
ENROULEMENT D'ALLUMAGE
1
$52.73
192
7930001920
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$2.01
193
7930001930
OIL SENSOR
DETECTEUR D'HUILE
1
$34.44
194
7930001940
FLANGE HD HEX. BOLT
BOULON HEXAGONAL A TETE BRIDEE
2
$1.90
195
7930001950
SPECIAL NUT
ECROU SPECIALE
1
$3.74
196
7930001960
OIL SENSOR RELAY
RELAIS POUR DETECTEUR D’HUILE
1
$14.89
197
7930001970
DIODE BRIDGE
REDRESSEUR EN PONT
1
$57.44
7930001990
IN-LINE FUSE HOLDER
PORTE FUSIBLE EN LIGNE
1
$4.54
793000MBIL
BILINGUAL MANUAL KCG-3000G
MANUEL BILINGUE KCG-3000G
1
$15.00
199
Pricing subject to change without prior notice. / Prix sujet à changement sans préavis.
Qty./Qté.
Price/Prix
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