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Service Manual / Manuel de Service 3500W Gasoline Generator with Wheel Kit Génératrice à Essence 3500W avec Ens. de Roues Revised/Revisé 06/11/2018 Engine Diagram / Diagramme du Moteur KCG-3500G Service Manual / Manuel de Service 3500W Gasoline Generator with Wheel Kit Génératrice à Essence 3500W avec Ens. de Roues External Components Diagram / Diagramme des Pièces Externes KCG-3500G Parts Pricing List / Liste de Prix des Pièces Diag. Order # Com. English Description Description Française 3 73-35000030 GOVERNOR SHAFT TIGE DU REGULATEUR 1 2 4 5 6 7 8 9 10 11 13 17 18 19 20 21 21-1 21-2 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 49 49-1 51 52 73-35000010 73-35000020 73-35000040 73-35000050 73-35000060 73-35000070 73-35000080 73-35000090 73-35000100 73-35000110 73-35000130 73-35000170 73-35000180 73-35000190 73-35000200 73-35000210 73-35000211 73-35000212 73-35000220 73-35000230 73-35000240 73-35000250 73-35000260 73-35000270 73-35000280 73-35000290 73-35000300 73-35000310 73-35000320 73-35000330 73-35000340 73-35000350 73-35000360 73-35000370 73-35000380 73-35000390 73-35000400 73-35000410 73-35000420 73-35000430 73-35000440 73-35000450 73-35000460 73-35000490 73-35000491 73-35000510 73-35000520 WASHER LOCK PIN BALL BEARING DRAIN BOLT WASHER DRAIN BOLT OIL SEAL CRANKCASE FLANGE HD HEX. NUT OIL SENSOR FLANGE HD HEX. BOLT SPEED REGULATING GEAR AMPLIFIER "O" CLIP WIND SHROUD FLANGE HD HEX. BOLT FLANGE HD HEX. BOLT CRANKCASE COVER HEX. BOLT BALL BEARING OIL SEAL PIN CRANKCASE GASKET OIL DIPSTICK FLANGE HD HEX. BOLT CYLINDER HEAD COVER CYLINDER HEAD COVER GASKET BREATHER TUBE FLANGE HD HEX. BOLT CYLINDER HEAD SPARK PLUG THREADED STUD CYLINDER HEAD GASKET POSITIONING PIN THREADED STUD HEAT SHIELD SPEED CONTROL ASSEMBLY PISTON RING SET RETAINING RING/BORE PISTON PISTON PIN CONNECTING ROD ASSEMBLY WOODRUFF KEY CRANKSHAFT VALVE ROCKER PIVOT, BOLT, PIN AND NUT ASS’Y PUSH ROD GUIDE PLATE PUSH ROD KCG-3500G RONDELLE GOUPILLE DE VERROUILLAGE ROULEMENT A BILLES RONDELLE DU BOULON DE VIDANGE BOULON DE VIDANGE JOINT D'ETANCHEITE D'HUILE CARTER ECROU HEXAGONAL A TETE BRIDEE DETECTEUR D'HUILE BOULON HEXAGONAL A TETE BRIDEE ENGR. DE REGULATEUR/VITESSE AMPLIFICATEUR RETENUE EN "O" DEFLECTEUR DE VENT BOULON HEXAGONAL A TETE BRIDEE BOULON HEXAGONAL A TETE BRIDEE COUVERCLE DU CARTER BOULON HEXAGONAL ROULEMENT A BILLES JOINT D'ETANCHEITE D'HUILE GOUPILLE JOINT D'ETANCHEITE DU CARTER JAUGE D'HUILE BOULON HEXAGONAL A TETE BRIDEE COUV. DE LA TETE DU CYLINDRE JOINT D'ETANCHEITE DU COUV. TUBE DE RENIFLARD BOULON HEXAGONAL A TETE BRIDEE TETE DU CYLINDRE BOUGIE D'ALLUMAGE TIGE FILETEE JOINT D'ETANCHEITE DE LA TETE GOUPILLE DE POSITIONNEMENT TIGE FILETEE PARE-CHALEUR CONTROLE DE VITESSE ASSEMBLE ENS. ANNEAUX DE PISTON ANNEAU DE RETENUE/ALESAGE PISTON GOUPILLE DU PISTON BIELLE ASSEMBLEE CLE A DISQUE "WOODRUFF" VILEBREQUIN CULBUTEUR DE SOUPAPE PIVOT, BOULON, GOUPILLE ET ÉCROU ASS. PLAQUE-GUIDE/TIGES DE POUSSEE TIGE DE POUSSEE Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Qty./Qté. 1 1 1 Price/Prix $2.50 $2.69 $8.80 1 $31.39 1 $22.12 2 2 1 1 1 2 1 1 1 1 1 1 $3.15 $6.05 $322.03 $3.24 $56.29 $4.28 $32.14 $23.98 $4.76 $22.12 $3.60 $3.24 1 $96.56 1 $22.12 6 1 2 1 1 6 1 1 1 4 $3.06 $31.39 $3.06 $27.32 $9.17 $3.24 $46.03 $20.28 $7.31 $3.98 1 $166.83 1 $22.12 1 $18.42 2 $2.87 1 2 2 2 1 1 1 1 1 1 $11.62 $2.87 $3.06 $3.24 $18.42 $36.94 $44.17 $14.54 $73.98 $4.54 1 $144.87 1 $16.57 2 2 2 $28.92 $9.58 $16.03 Parts Pricing List / Liste de Prix des Pièces KCG-3500G Diag. Order # Com. English Description 55 73-35000550 EXHAUST VALVE SPRING RETAINER RETENEUR DE RES./SOUPAPE D'ECHAP. 53 54 56 57 58 59 60 65 75 76 77 81 84 85 91 92 94 94-1 95 96 97 98 99 100 101 102 103 105 106 106-1 107 117 118 119 73-35000530 73-35000540 73-35000560 73-35000570 73-35000580 73-35000590 73-35000600 73-35000650 73-35000750 73-35000760 73-35000770 73-35000810 73-35000840 73-35000850 73-35000910 73-35000920 73-35000940 73-35000941 73-35000950 73-35000960 73-35000970 73-35000980 73-35000990 73-35001000 73-35001010 73-35001020 73-35001030 73-35001050 73-35001060 73-35001061 73-35001070 73-35001170 73-35001180 73-35001190 120 73-35001200 123 73-35001230 121 122 124 125 126 127 128 129 130 131 73-35001210 73-35001220 73-35001240 73-35001250 73-35001260 73-35001270 73-35001280 73-35001290 73-35001300 73-35001310 VALVE LIFTER CAMSHAFT INTAKE VALVE SPRING RETAINER VALVE SPRING EXHAUST VALVE ROTATOR INTAKE VALVE EXHAUST VALVE AIR CLEANER GASKET INLET GASKET Description Française POUSSOIR DE SOUPAPE ARBRE A CAMES RETENEUR DE RES./SOUPAPE D’ADM. RESSORT DE SOUPAPE ROTATEUR DE SOUPAPE SOUPAPE D'ADMISSION SOUPAPE D'ECHAPPEMENT JOINT D'ETANCHEITE DU FILTRE A AIR JOINT D'ETANCHEITE DE L'ADMISSION CARBURATOR CONNECTING BLOCK BLOC CONNEXION DU CARBURATEUR CARBURETOR GASKET CARBURETOR ASSEMBLY OUTER FILTER ELEMENT (BLACK) INNER FILTER ELEMENT (GREY) FLANGE HD HEX. BOLT FLANGE HD HEX. BOLT AIR CLEANER ASSEMBLY AIR CLEANER ASS’Y (EPA 2012) MUFFLER MUFFLER GUARD HEX. BOLT EXHAUST PIPE GASKET HEX. BOLT HEX. NUT MUFFLER GASKET EXHAUST PIPE SPRING WASHER MUFFLER BRACKET "B" FLANGE HD HEX. BOLT HEX. NUT COMPLETE RECOIL ASSEMBLY REEL COVER BOLT FLANGE HD HEX. BOLT GROMMET FAN COVER FLANGE HD HEX. BOLT GOVERNOR SPRING GOVERNOR ARM BOLT SPEED REGULATING ARM FLANGE HD HEX. NUT THROTTLE SPRING GOVERNOR ROD HEX. NUT STARTER PULLEY COOLING FAN FLYWHEEL JOINT D'ETANCHEITE DU CARBURATEUR CARBURATEUR ASSEMBLEE ELEMENT FILTRANT EXTERNE (NOIR) ELEMENT FILTRANT INTERNE (GRIS) BOULON HEXAGONAL A TETE BRIDEE BOULON HEXAGONAL A TETE BRIDEE FILTRE A AIR ASSEMBLE FILTRE A AIR ASSEMBLE (EPA 2012) SILENCIEUX GARDE DU SILENCIEUX BOULON HEXAGONAL JOINT D'ETANCHEITE/TUYAU D'ECHAP. BOULON HEXAGONAL ECROU HEXAGONAL JOINT D'ETANCHEITE DU SILENCIEUX TUYAU D'ECHAPPEMENT RONDELLE A RESSORT SUPPORT DU SILENCIEUX "B" BOULON HEXAGONAL A TETE BRIDEE ECROU HEXAGONAL SYSTEME DEMARRAGE MANUEL ASS. BOULON DU COUV./L'ENROULEUR BOULON HEXAGONAL A TETE BRIDEE BAGUE DE PROTECTION COUVRE VENTILATEUR BOULON HEXAGONAL A TETE BRIDEE RESSORT DU REGULATEUR BOULON DU BRAS DE REGULATEUR BRAS DU REGULATEUR DE VITESSE ECROU HEXAGONAL A TETE BRIDEE RESSORT DE PUISSANCE TIGE DU REGULATEUR ECROU HEXAGONAL POULIE DE DEMARRAGE VENTILATEUR DE REFROIDISSEMENT VOLANT Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Qty./Qté. 2 1 1 1 Price/Prix $14.54 $80.45 $7.98 $7.98 2 $12.87 1 $33.24 1 1 1 1 1 1 $9.17 $33.24 $16.57 $16.57 $18.42 $16.57 1 $129.54 4 $2.69 1 1 1 $16.03 $16.03 $3.24 1 $83.25 1 $48.24 1 1 5 1 2 2 1 $43.85 $80.45 $2.69 $4.76 $2.96 $2.59 $7.98 1 $18.42 3 $2.99 2 1 3 1 1 3 1 $2.50 $6.37 $2.59 $73.13 $5.29 $3.06 $6.37 1 $46.21 1 $6.02 4 1 $3.24 $6.02 1 $11.01 1 $5.46 1 1 1 1 1 1 $2.50 $6.37 $7.31 $16.57 $27.69 $83.07 Parts Pricing List / Liste de Prix des Pièces KCG-3500G Diag. Order # Com. English Description Description Française 134 73-35001340 SPARK PLUG CAP CAPUCHON DE LA BOUGIE D'ALLUM. 132 133 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 153 154 155 156 157 158 159 160 161 162 163 164 165 168 169 170 170-1 171 172 172-1 173 174 176 177 178 178-1 179 73-35001320 73-35001330 73-35001350 73-35001360 73-35001370 73-35001380 73-35001390 73-35001400 73-35001410 73-35001420 73-35001430 73-35001440 73-35001450 73-35001460 73-35001470 73-35001480 73-35001490 73-35001500 73-35001510 73-35001530 73-35001540 73-35001550 73-35001560 73-35001570 73-35001580 73-35001590 73-35001600 73-35001610 73-35001620 73-35001630 73-35001640 73-35001650 73-35001680 73-35001690 73-35001700 73-35001701 73-35001710 73-35001720 73-35001721 73-35001730 73-35001740 73-35001760 73-35001770 73-35001780 73-35001781 73-35001790 FLANGE HD HEX. BOLT FLAMEOUT WIRE IGNITION COIL FUEL VALVE FUEL TANK FUEL LEVEL GASKET FUEL CAP FUEL LEVEL INDICATOR FUEL CAP GASKET FUEL STRAINER WASHER RUBBER GROMMET GROMMET STEEL COLLAR SCREW FUEL HOSE FUEL HOSE CLIP FLANGE HD HEX. BOLT CONTROL PANEL ASSEMBLY CONTROL PANEL HOUSING ENGINE ON/OFF SWITCH GROUNDING HARDWARE SET RESET BUTTON (30A) RESET BUTTON (20A) TWIST LOCK RECEPTACLE (L14-30) VOLTAGE SELECTOR SWITCH CIRCUIT BREAKER PAN HD SCREW DUAL 120V AC RECEPTACLE HEX. NUT WIRE HARNESS ASSEMBLY SWITCH WIRE LOW OIL SENSOR LIGHT ASS. TERMINAL BLOCK FIELD COIL (4-3/4”) FIELD COIL (4-3/8”) FIELD COIL COVER ARMATURE (4-7/8”) ARMATURE (4-1/2”) REAR HOUSING REAR COVER BRUSH ASSEMBLY VOLTAGE REGULATOR (AVR) HEX. BOLT (197mm) HEX. BOLT (187mm) PAN HD SCREW BOULON HEXAGONAL A TETE BRIDEE FIL COUPE-FEU ENROULEMENT D'ALLUMAGE SOUPAPE A ESSENCE RESERVOIR D'ESSENCE JOINT D'ETANCHEITE DU NIVEAU D'ESS. BOUCHON D'ESSENCE INDICATEUR DU NIVEAU D'ESSENCE JOINT D'ETANCHEITE DU CAPUCHON FILTRE D'ESSENCE RONDELLE OEILLET EN CAOUTCHOUC OEILLET COLLET EN ACIER VIS BOYAU D'ESSENCE ATTACHE BOYAU D'ESSENCE BOULON HEXAGONAL A TETE BRIDEE PANNEAU DE CONTROL ASS. BOITIER DU PANNEAU DE CONTROLE INTERR. DU MOTEUR "ON/OFF" JEU DE QUINC. DE MISE A LA TERRE RELAIS DE SECURITE (30A) RELAIS DE SECURITE (20A) RECEPTACLE "TWIST LOCK" L14-30 SELECTEUR DE VOLTAGE DISJONCTEUR VIS A TETE BOMBEE RECEPTACLE DUPLEXE 120V AC ECROU HEXAGONAL ASSEMBLE DU HARNAIS DE FILLAGE FIL D'INTERRUPTEUR LAMPE DE BAS NIVEAU D'HUILE BLOC CONNECTEUR BOBINE D'ENTRAINEMENT (4-3/4”) BOBINE D'ENTRAINEMENT (4-3/8”) COUVERCLE DE LA BOBINE D'ENTR. ARMATURE (4-7/8”) ARMATURE (4-1/2”) BOITIER ARRIERE COUVERCLE ARRIERE BROSSE ASSEMBLEE REGULATEUR DE VOLTAGE (AVR) BOULON HEXAGONAL (197mm) BOULON HEXAGONAL (187mm) VIS A TETE BOMBEE Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. Qty./Qté. 2 1 Price/Prix $3.24 $6.37 1 $16.03 1 $201.24 1 $36.94 1 1 1 1 1 1 4 4 1 4 2 $48.24 $19.25 $6.37 $36.94 $16.57 $14.71 $3.43 $3.60 $6.37 $2.69 $2.59 1 $16.57 1 $152.93 1 $14.42 2 4 1 1 1 1 1 1 1 4 1 4 1 1 1 1 $3.60 $3.24 $40.19 $17.87 $40.19 $40.19 $28.92 $33.24 $87.78 $2.50 $24.08 $2.50 $24.08 $24.08 $7.98 $11.01 1 $322.03 1 $362.29 1 1 1 1 1 2 1 1 1 1 $322.03 $48.24 $362.29 $80.45 $21.95 $19.25 $30.53 $6.85 $6.85 $2.69 Parts Pricing List / Liste de Prix des Pièces KCG-3500G Diag. Order # Com. English Description Description Française Qty./Qté. 182 73-35001820 PAN HD SCREW VIS A TETE BOMBEE 4 180 181 183 183-1 184 185 186 187 188 189 190 191 192 193 194 195 196 197 199 199-1 201 202 203 204 205 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221-1 73-35001800 73-35001810 73-35001830 73-35001831 73-35001840 73-35001850 73-35001860 73-35001870 73-35001880 73-35001890 73-35001900 73-35001910 73-35001920 73-35001930 73-35001940 73-35001950 73-35001960 73-35001970 73-35001990 73-35001991 73-35002010 73-35002020 73-35002030 73-35002040 73-35002050 73-35002070 73-35002080 73-35002090 73-35002100 73-35002110 73-35002120 73-35002130 73-35002140 73-35002150 73-35002160 73-35002170 73-35002180 73-35002190 73-35002200 73-35002211 73-3500MBIL SPECIAL HEX. BOLT PAN HD SCREW HEX. BOLT (171.5mm) HEX. BOLT (157mm) WASHER WASHER BALL BEARING FLANGE HD HEX. NUT SPRING WASHER SPRING WASHER FRAME SHOCK ABSORBER (KIT OF 2, L&R) FLANGE HD HEX. NUT HEX. NUT WHEEL WHEEL AXLE HEX. NUT COTTER PIN FRAME SUPPORT RUBBER SLEEVE HANDLE HANDLE BRACKET FLANGE HD HEX. BOLT SPEC. FLANGE HD HEX. BOLT FLANGE HD HEX. NUT SPARK PLUG WRENCH SHAFT SPARK PLUG WRENCH FUNNEL FLANGE HD HEX. BOLT FLANGE HD HEX. BOLT HANDLE HOLDER NEW TANK (EPA 2012) NEW FUEL CAP (EPA 2012) ANTI-POLLUTION VALVE (EPA 2012) SPECIAL WASHER (EPA 2012) CLIP (EPA 2012) TUBE (EPA 2012) NEW FRAME (EPA 2012) PROTECTOR FOR TUBE (EPA 2012) INNER FILTER ELEMENT (EPA 2012) KCG-3500G BILINGUAL MANUAL BOULON HEXAGONAL SPECIAL VIS A TETE BOMBEE BOULON HEXAGONAL (171.5mm) BOULON HEXAGONAL (157mm) RONDELLE RONDELLE ROULEMENT A BILLES BOULON HEXAGONAL A TETE BRIDEE RONDELLE A RESSORT RONDELLE A RESSORT CHASSIS AMORTISSEUR (JEU DE 2, GA. ET DR.) BOULON HEXAGONAL A TETE BRIDEE ECROU HEXAGONAL ROUE ESSIEU DE ROUE ECROU HEXAGONAL GOUPILLE FENDUE SUPPORT DU CHASSIS PATTE DE CAOUTCHOUC POIGNEE SUPPORT DE LA POIGNEE BOULON HEX. A TETE BRIDEE BOULON HEX. A TETE BRIDEE SPEC. ECROU HEXAGONAL TIGE DE LA CLE/BOUGIE D'ALLUM. CLE POUR BOUGIE D'ALLUMAGE ENTONNOIR BOULON HEX. A TETE BRIDEE BOULON HEX. A TETE BRIDEE SUPPORT DE LA POIGNEE NOUVEAU RESERVOIR (EPA 2012) NOUV. BOUCHON D'ESS. (EPA 2012) VALVE ANTI-POLLUTION (EPA 2012) RONDELLE SPECIALE (EPA 2012) PINCE (EPA 2012) TUBE (EPA 2012) NOUVEAU CHASSIS (EPA 2012) PROTEC. POUR TUBE (EPA 2012) ELEMENT FILTRANT INT. (EPA 2012) KCG-3500G MANUEL BILINGUE Pricing subject to change without prior notice. / Prix sujet à changement sans préavis. 4 3 4 4 8 1 1 8 8 1 Price/Prix $2.83 $2.50 $2.69 $6.76 $6.76 $2.69 $2.50 $18.42 $2.50 $2.50 $2.69 1 $160.98 4 $2.59 2 4 $29.47 $2.87 2 $64.35 2 $3.15 2 2 2 2 $12.81 $2.87 $5.05 $2.85 1 $32.14 1 $4.44 1 4 6 1 1 1 2 1 1 $16.03 $3.79 $2.50 $4.76 $7.98 $12.81 $3.98 $4.54 $7.98 1 $201.24 1 $4.32 1 1 2 1 $36.94 $29.21 $1.39 $29.21 1 $160.98 1 $24.17 1 1 $3.79 $16.03