ESAB MEK 44C Manuel utilisateur

MEK 44C
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Instruction manual
0456 857 027
00.02.08
Valid for Serial NO 852 XXX--XXXX
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
-- 2 --
Ðóññêèé
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
4
2.1 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
3 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Ýêñïëóàòàöèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
4.1 Ñîãëàñóþùåå ñîïðîòèâëåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
5 Òåõíè÷åñêîå îáñëóæèâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Áûñòðîèçíàøèâàþùèåñÿ ÷àñòè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
7
8
18
19
TOCr
-- 3 --
1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè.
S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëè ìîêðîé îäåæäîé.
S Èçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
S Îáåñïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
S Ñòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
S Èñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæåò íàíåñòè âðåä ãëàçàì è êîæå.
S Çàùèùàéòå âàøè ãëàçà è êîæó. Èñïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
S Çàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû ïðè ñâàðêå ìîãóò ñòàòü ïðè÷èíîé ïîæàðà. Îáåñïå÷üòå îòñóòñòâèå ïîæàðîîïàñíûõ ìàòåðèàëîâ
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìîæåò ïîâðåäèòü ñëóõ
S Çàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèêîâ èëè áåðóøåé.
S Ïðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáîòå îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
2
ÂÂÅÄÅÍÈÅ
MEK 44C - ìåõàíèçì ïîäà÷è ïðîâîëîêè ñåðèè À10 ñ ÷åòûðüìÿ ïðèâîäíû-ìè
ðîëèêàìè è äâóìÿ ìîòîðàìè, ïðåäíàçíà÷åííûé äëÿ ïîëóàâòîìàòè÷åñêîé
ñâàðêè â çàùèòíûõ ãàçàõ (MIG/MAG) ñ âîçìîæíîñòüþ óñòàíîâêè êàññåò
ñâàðî÷íîé ïðîâîëîêè äî Æ 440 ìì.
Ïîäàþùèé ìåõàíèçì äîëæåí áûòü óêîìïëåêòîâàí ïîâîðîòíîé ïëîùàäêîé,
òåëåæêîé èëè áàëàíñèðíûì óñòðîéñòâîì. Òåëåæêà ïîçâîëÿåò ëåãêî
ïåðåìåùàòü ìåõàíèçì ïî ïîëó è íà ðàáî÷åé ïëèòå. Ñ ïîìîùüþ ïîâîðîòíîé
ïëîùàäêè èëè áàëàíñèðíîãî óñòðîéñòâà ïîäàþùèé ìåõàíèçì ìîíòèðóåòñÿ íà
èñòî÷íèêå ïèòàíèÿ.
Äîïîëíèòåëüíûå óñòðîéñòâà ïîçâîëÿþò ïîäâåñèòü ïîäàþùèé ìåõàíèçì íàä
ðàáî÷èì ìåñòîì.
Óñòàíîâêà ïàðàìåòðîâ ïðîèçâîäèòñÿ ñ ïîìîùüþ áëîêà óïðàâëåíèÿ PUA 1.
2.1
ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ
Íàïðÿæåíèå ñåòè
Ïîòðåáëÿåìàÿ ìîùíîñòü
Ñêîðîñòü ïîäà÷è ïðîâîëîêè
Òèï ðàçúåìà ê ñâàðî÷íîé ãîðåëêå
Âåñ
Ãàáàðèòû
bm20d2r
42 V 50-60 Hz
430 ÂÀ
1,5-25 ì/ìèí.
EURO
22 êã.
493õ336õ268 ìì
-- 4 --
3
ÓÑÒÀÍÎÂÊÀ
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Ýòî îáîðóäîâàíèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ.
Ïðè ïðèìåíåíèè â äîìàøíèõ óñëîâèÿõ îíî ìîæåò âûçâàòü ðàäèîïîìåõè.
Îòâåòñòâåííîñòü íåñåò ïîëüçîâàòåëü îáîðóäîâàíèÿ.
4
Ýêñïëóàòàöèÿ
1. Ðàçúåì ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ è ïðîìåæóòî÷íîãî ïîäàþùåãî
ìåõàíèçìà (23 ïðîâîäà).
2. Ðàçúåì áëîêà óïðàâëåíèÿ PUA -1.
3. Ðàçúåì ñâàðî÷íîé ãîðåëêè.
4. Ðàçúåì ñâàðî÷íîãî êàáåëÿ .
5. Ðàçúåì êàáåëÿ óïðàâëåíèÿ (12-è ïðîâîäíûé).
6. Ãàçîâûé øòóöåð äëÿ ïîäêëþ÷åíèÿ ê áàëëîíó.
7. Ðàçúåì ñèñòåìû âîäÿíîãî îõëàæäåíèÿ (Âõîä-ãîëóáîé)
8. Ðàçúåì ñèñòåìû âîäÿíîãî îõëàæäåíèÿ (Âûõîä-êðàñíûé)
9. Áëîê óïðàâëåíèÿ PUA -1
6
9
2
5
3
1
4
8
7,8
7
ÂÀÆÍÎ!
Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ
ïðîâîëîêîé ñî âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì
êðàñíîé êíîïêè êàê ïîêàçàíî íà ðèñóíêå ðÿäîì ñî
âòóëêîé.
bm20d2r
-- 5 --
4.1
Ñîãëàñóþùåå ñîïðîòèâëåíèå
Ñîãëàñóþùèå ñîïðîòèâëåíèÿ äîëæíû áûòü óñòàíîâëåíû ñ îáîèõ êîíöîâ
êàáåëÿ óïðàâëåíèÿ ñèñòåìû «CAN-BUS» âî èçáåæàíèå ïðîáëåì ñ
êîììóòàöèåé. Áëîê óïðàâëåíèÿ PUA-1 èìååò âñòðîåííîå ñîïðîòèâëåíèå. Íà
ïîäàþùèé ìåõàíèçì è âûïðÿìèòåëü îíî óñòàíàâëèâàåòñÿ îòäåëüíî.
Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü óñòàíîâëåíî òàê, êàê ýòî
ïîêàçàíî íèæå â çàâèñèìîñòè îò òðåáóåìîé ñõåìû ïîäêëþ÷åíèÿ
ñâàðî÷íîãî îáîðóäîâàíèÿ.
1. Áëîê óïðàâëåíèÿ PUA-1 ïîäêëþ÷åí ê ïîäàþùåìó ìåõàíèçìó.
Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü
ïîäêëþ÷åíî ê ðàçúåìó íà çàäíåé ïàíåëè
âûïðÿìèòåëÿ.(ßâëÿåòñÿ còàíäàðòíî
óñòàíîâëåííûì â ñîñòîÿíèè ïîñòàâêè).
2. Áëîê óïðàâëåíèÿ PUA-1 ïîäêëþ÷åí ê âûïðÿìèòåëþ.
Ñîãëàñóþùåå ñîïðîòèâëåíèå
äîëæíî áûòü ïîäêëþ÷åíî ê
ðàçúåìó íà ïåðåäíåé ïàíåëè
ïîäàþùåãî ìåõàíèçìà.
5
Òåõíè÷åñêîå îáñëóæèâàíèå
Òåõíè÷åñêîå îáñëóæèâàíèå íåîáõîäèìî äëÿ ïîääåðæàíèÿ áåçîïàñíîé è
íàäåæíîé ðàáîòû ìåõàíèçìà.
S
×èñòêà è çàìåíà èçíàøèâàþùèõñÿ äåòàëåé ìåõàíèçìà äîëæíà
ïðîèçâîäèòñÿ ñâîåâðåìåííî âî èçáåæàíèå ïðîáëåì ñ ïîäà÷åé ïðîâîëîêè.
Îáðàòèòå âíèìàíèå, ÷òî óñòàíîâêà èçáûòî÷íîãî äàâëåíèÿ ïðèæèìà
ðîëèêîâ ïðèâîäèò ê ïîâûøåííîìó èçíîñó ïðèæèìíîãî, ïîäàþùåãî
ðîëèêîâ è íàïðàâëÿþùåãî êàíàëà ñâàðî÷íîé ãîðåëêè.
S
Ãîðåëêà
Ðåêîìåíäóåòñÿ ðåãóëÿðíî î÷èùàòü ïðîäóâêîé ñæàòûì âîçäóõîì îò ïûëè è
ãðÿçè íàïðàâëÿþùèé êàíàë è øëàíã ñâàðî÷íîé ãîðåëêè.
bm20d2r
-- 6 --
6
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ïðè çàêàçå çàïàñíûõ ÷àñòåé ïîäàþùåãî ìåõàíèçìà, ïîæàëóéñòà, óêàæèòå
ìîäåëü óñòàíîâêè, ñåðèéíûé íîìåð, à òàêæå íàçâàíèå è îáîçíà÷åíèå
òðåáóåìûõ çàïàñíûõ ÷àñòåé ïî îáðàçöó ïðèâåäåííîãî äàëåå ïåðå÷íÿ. Ýòî
óïðîñòèò îôîð-ìëåíèå çàêàçà è óñêîðèò îòãðóçêó.
7
ÏÐÈÍÀÄËÅÆÍÎÑÒÈ
Ñì. Ñïèñîê çàïàñíûõ ÷àñòåé.
Ïîâîðîòíàÿ ïëîùàäêà
 îñíîâàíèè ïîâîðîòíîé ïëîùàäêè èìååòñÿ òðóáêà äëÿ ôèêñàöèè íà
ñòåðæíå.
Ïîâîðîòíàÿ ïëîùàäêà ïîñòàâëÿåòñÿ ñî ñòåðæíåì, êîòîðûé ñëåäóåò çàêðåïèòü
ñâåðõó â îòâåðñòèè íà èñòî÷íèêå ïèòàíèÿ, ÷òî ïîçâîëÿåò ñâîáîäíî âðàùàòü
ïîäàþùèé ìåõàíèçì.
Ïîäâåñíîå óñòðîéñòâî.
Ïîäâåñíîå óñòðîéñòâî ïîçâîëÿåò ïîäâåñèòü ïîäàþùèé ìåõàíèçì íàä
ðàáî÷èì ìåñòîì.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Ñóùåñòâóåò ðèñê îïðîêèäûâàíèÿ, åñëè ïîäàþùèé ìåõàíèçì ñìîíòèðîâàí
íà ïðîòèâîâåñå.
Ïðèìåíÿéòå ñòðàõîâî÷íûå ïðèñïîñîáëåíèÿ, îñîáåííî åñëè àïïàðàò ñòîèò íà
íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.
Îãðàíè÷üòå óãîë ïîâîðîòà ïîäàþùåãî ìåõàíèçìà ñ ïîìîùüþ ïðèëàãàåìûõ
ðåìíåé. Ïðè ïåðåìåùåíèè àïïàðàòà ÍÈÊÎÃÄÀ íå òÿíèòå çà ãîðåëêó.
bm20d2r
-- 7 --
8
Áûñòðîèçíàøèâàþùèåñÿ ÷àñòè
¹
Êîë-âî
1
1
3
4
1
1
1
1
1
2
1
1
1
1
1
4
1
1
1
1
1
5
6
7
8
9
10
Çàêàçíîé ¹
0366 942--886
0455 417 001
0333 163 009
0156 602 001*)
0156 602 002
0332 318 001
0332 318 002
02157 027 08
0156 603 001*)
0156 603 002
0332 322 001
0332 322 002
0366 961 001
0366 941 880*)
0366 902 880
0366 941 881
0366 902 881
0366 941 882
1
0366 902 882
1
0366 902 883
2
0366 966 880*)
0366 966 881
0366 966 882
0366 966 883
11
12
13
14
4
2
2
1
0156 707 001
0156 707--002
0366 944--001
0457 546 001
Íàèìåíîâàíèå
Ïîäàþùèé
Âûõîäíàÿ âòóëêà
Âûõîäíàÿ âòóëêà
Âèíò
Âõîäíàÿ âòóëêà
Âõîäíàÿ âòóëêà
Âõîäíàÿ âòóëêà
Âõîäíàÿ âòóëêà
Ôèêñàòîð
Ïðîìåæóòî÷íàÿ âòóëêà
Ïðîìåæóòî÷íàÿ âòóëêà
Ïðîìåæóòî÷íàÿ âòóëêà
Ïðîìåæóòî÷íàÿ âòóëêà
Ïðîìåæóòî÷íàÿ âòóëêà
Âèíò
Ïðèæèìíûå ðîëèêè
Ïðèæèìíûå ðîëèêè
Ïðèæèìíûå ðîëèêè
Ïðèæèìíûå ðîëèêè
Ïðèæèìíûå ðîëèêè
(ðîëèêè ñ íàñå÷êîé)
Ïðèæèìíûå ðîëèêè
(ðîëèêè ñ íàñå÷êîé)
Ïðèæèìíûå ðîëèêè
(ðîëèêè ñ íàñå÷êîé)
Ïîäàþùèå ðîëèêè
Ïîäàþùèå ðîëèêè
Ïîäàþùèå ðîëèêè
(íàñå÷êîé)
Ïîäàþùèå ðîëèêè
(íàñå÷êîé)
Ïðîêëàäêà
Ïðîêëàäêà
Øàéáà
Sleeve
Ïðèìå÷àíèå
ìåõàíèçì
Æ 0,6-1.6ìì, À,Â,Ñ,D
Æ 2,0-2.4ìì, À,Â,Ñ,D
Ì 10
Æ 0,6-1,2ìì, À,Â,Ñ
Æ 1,6-2,4ìì, À,Â,Ñ
Æ 1,2-2.0ìì,D
Æ 2.4ìì,D
Æ 0,8-1,2ìì, À,Â,Ñ
Æ 1,6-2,4ìì, À,Â,Ñ
Æ 1,2-2,0ìì, D
Ñóïïîðò
Ì5õ20
0,6-1,2 À,Â,Ñ, (D)
0,6-1,2, HD, A,B,C,D
1,4-2,4, À,Â,Ñ,D
HD, A,B,C,D
1,2-2,0, D
HD, D
HD,2,4, D
Æ 0,6-1,2 À,Â,Ñ, (D)
Æ 1,6-2,4, A,B,C
Æ 1,2-2,0, D
Æ 2,4, D
À= äëÿ ïðîâîëîêè èç óãëåðîäèñòîé ñòàëè (Fe);
B= äëÿ ïðîâîëîêè èç íåðæàâåþùåé ñòàëè (Ss);
C= äëÿ ïðîâîëîêè èç àëþìèíèåâûõ ñïëàâîâ (Al)
D= äëÿ ïîðîøêîâîé ïðîâîëîêè
HD= äëÿ òÿæåëûõ óñëîâèé ðàáîòû (øàðèêîâûå ïîäøèïíèêè)
*) Còàíäàðòíî óñòàíîâëåííûå â ñîñòîÿíèè ïîñòàâêè
bm20d2r
-- 8 --
1
14
7
8
4
3
4
6
9
10
13
11
12
8
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå
îñîáåííî îñòîðîæíû.
bm20d2r
-- 9 --
5
3
ENGLISH
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
2.1 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
13
4.1 Termination resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 ACCESSOIRES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 WEAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
15
16
18
19
TOCe
-- 10 --
1
SAFETY
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use ear defenders or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
bm20d2e
-- 11 --
2
INTRODUCTION
A10--MEK 44C is a four--wheel drive wire feed unit with double motors intended for
MIG/MAG welding where the wire is projected in accordance with Esab’s A10
system.
The unit has space for a wire reel with a diameter of up to 440 mm.
For a wire feed unit to be complete it must be equipped either with a turnable,
counterbalance device or a carriage. A turnable or counterbalance device allow the
wire feed unit to be mounted on a pivot on the power source. A carriage allows the
wire feed unit to be moved easily over the floor or work table.
A wire feed unit and turnable or carriage can also be fitted with a support device and
suspended over the work place.
All the settings are controlled by the PUA1 setting box.
2.1
TECHNICAL DATA
Voltage
42 V 50--60 Hz
Power consumption
430 VA
Wire feed speed
1,5--25 m/min
Torch connection
EURO
Weight
22 kg
Dimensions lxwxh
493x336x268 mm
bm20d2e
-- 12 --
3
INSTALLATION
WARNING
This product is intended for industrial use. In a domestic environment this
product may cause radio interference. It is the user’s responsibility to take
adequate precautions.
4
OPERATION
1
Connector, remote control /Intermediate wire feed unit (23--way)
2
Connector setting control
3
Adapter, welding torch
4
Connector, return cable (OKC)
5
Connector, control cable from welding power source (12--way)
6
Nipple, gas connection
7
Nipple, cooling water in Blue
8
Nipple, cooling water out Red
9
Setting control
6
2
5
1
7,8
3
9
4
8
IMPORTANT!
To prevent the reel sliding off the hub: Lock the reel in place
by turning the red knob as shown on the warning label attached next to the hub.
bm20d2e
-- 13 --
7
4.1
Termination resistance
The termination resistance must be connected to the ends of the CAN bus to prevent
communication problems.
The controller has a built--in terminator, but the power source and wire feed unit do
not.
The terminator should be fitted as follows depending on how the units are
connected:
1. Controller connected to wire feed unit.
The termination resistance must be connected to the rear of the power source.
(Already connected this way on delivery).
2. Controller connected to power source.
The termination resistance
must be connected to the front
of the wire feed unit.
5
MAINTENANCE
Regularly maintenance is important for reliable and safe operations.
S
Cleaning and replacement of the wire feed mechanism’s wear parts should take
place periodically to ensure trouble free wire feed.
Note that an excessive pressure setting can result in abnormal wear on the pressure roller, feed roller and wire liner.
S
Torch
Regularly blow the wire liner and clean the gas shroud.
bm20d2e
-- 14 --
6
ORDERING SPARE PARTS
When ordering parts please state the machine model, serial number and name and
spare part number as shown in the list of spare parts.
This facilitates dispatch and ensures a correct delivery.
7
ACCESSOIRES
See Spare part list.
Turntable
At the base of the turntable is a tube which can be fitted over a vertical pivot. The
turntable is delivered with an insulated pivot which can be fitted in a hole on top of
the power source, allowing the wire feed unit to be swung around as far as the gas
bottle.
Suspension device
The suspension device is intended to allow the wire feed unit to be hung
above the work place.
WARNING!
There is a risk of tipping if the wire feed cabinet is fitted with a counterbalance arm.
Secure the equipment, especially if used on an uneven or sloping surface.
Limit the angle of rotation of the wire feed cabinet using the straps supplied.
When moving the equipment, do NOT pull on the torch.
bm20d2e
-- 15 --
8
Fig
1
WEAR COMPONENTS
Qty
1
Order no.
Name
Remarks
0366 942-- 886
Wire feed
Compl.
0455 417 001
Outlet nozzles
ø 0,6--1,6mm, A,B,C,D
0333 163 009
Outlet nozzles
ø 2,0--2,4mm, A,B,C,D
Screw
M10
3
1
4
1
0156 602 001*)
Inlet nozzles
ø 0,6--1,2mm, A,B,C
1
0156 602 002
Inlet nozzles
ø 1,6--2,4mm, A,B,C
1
0332 318 001
Inlet nozzles
ø 1,2--2,0mm, D
1
0332 318 002
Inlet nozzles
ø 2,4mm, D
5
2
02157 027 08
Circlip
6
1
0156 603 001*)
Intermediate nozzles
ø 0,8--1,2mm, A,B,C
1
0156 603 002
Intermediate nozzles
ø 1,6--2,4mm, A,B,C
1
0332 322 001
Intermediate nozzles
ø 1,2--2,0mm, D
1
0332 322 002
Intermediate nozzles
ø 2,4mm, D
7
1
0366 961 001
Intermediate nozzles
Support
8
4
Screw
M5x20
9
1
0366 941 880*)
Boggie
0,6--1,2, A,B,C,(D)
1
0366 902 880
Boggie
0,6--1,2, HD, A,B,C,D
1
0366 941 881
Boggie
1,4--2,4, A,B,C,D
1
0366 902 881
Boggie
HD, A,B,C,D
1
0366 941 882
Boggie (Knurled rollers)
1,2--2,0, D
1
0366 902 882
Boggie (Knurled rollers)
HD, D
1
0366 902 883
Boggie (Knurled rollers)
HD, 2,4, D
2
0366 966 880*)
Feed rollers
ø 0,,6--1,2 A,B,C,D
0366 966 881
Feed rollers
ø 1,6--2,4, A,B,C,D
0366 966 882
Feed rollers (Knurled )
ø 1,2--2,0, D
0366 966 883
Feed rollers (Knurled )
ø 2,4, D
10
11
4
0156 707--001
Spacer
12
2
0156 707--002
Adjustment spacer
13
2
0366 944--001
Washer
14
1
0457 546 001
Sleeve
A= Fe -- B= Ss -- C= Al.
D= Cored wire
HD=Heavy Duty (with ball bearings).
*) Standard.
bm20d2e
-- 16 --
1
14
7
8
4
3
4
6
9
10
13
11
12
8
WARNING!
Rotating parts can cause injury, take great care.
bm20d2e
-- 17 --
5
3
Diagram Ñõåìà
SPO1
GAS
DETECT
ION
bm20e2a
-- 18 --
QF01
MICRO
SWITCH
WIRE
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
Edition 980610
Ordering No.
Denomination
0456 800 880
0456 800 881
Notes
MEK 44C
MEK 44CW
c= component designation in the circuit diagram
Item
Qty
Ordering No.
Denomination
1
2
3
4
5
6
7
8
9
10
1
1
1
1
1
1
1
1
1
1
0368 544 005
0368 543 003
0486 388 880
0333 041 001
0160 609 881
0367 149 001
0365 803 008
0365 803 009
0365 803 011
0365 803 012
Socket, Burndy
Plug, Burndy
Circuit board
Adapter
Welding current term.
Inlet plug
Quick connect
Quick connect
Quick connect
Quick connect
Notes
23--way
12--way
2x, 12--way
c
XS15
XP01
OKC
Red, female
Blue, female
Red, female
Blue, female
6
2
4
5
3
1
8,7
9 ,10
bm20s2a
-- 19 --
c= component designation in the circuit diagram
Item
Qty.
Ordering No.
201
202
203
204
205
206
207
208
209
210
211
1
2
1
1
3
1
1
1
1
1
1
12
1
2
2
1
23
1
1
1
1
1
1
1
1
1
1
1
3
0456 677 881
0456 686 880
0486 449 880
0486 388 880
0366 285 001
0486 466 880
0367 149 001
0190 315 102
0193 054 002
0191 954 101
0368 543 003
0323 945 004
0190 315 105
0365 803 011
0365 803 012
0368 544 005
0323 945 003
0455 516 001
0456 678 880
0160 609 881
0469 879 884
0467 911 881
0456 790 001
0486 384 886
0456 791 001
0365 803 008
0365 803 009
0193 260 150
0193 260 152
Cable
Clamp
PC--board insul.
PC--board
Dust cap
Circuit insul.
1
1
1
1
3
0193 260 154
0193 260 163
0193 260 063
0193 260 153
0467 911 883
Connector
Connector
Connector
Connector
Capacitor
212
213
214
215
216
217
218
219
220
221
222
223
225
230
233
bm20s2a
Denomination
Gas hose
Solenoid valve
Water gas hose
Plug
Pin
Water hose
Quick connect
Quick connect
Socket Burndy
Contact sleeve
Dust cap
Cable
Welding current term.
Cable set
Capacitor
Box
PC--board
Cover
Quick connect
Quick connect
Connector
Connector
-- 20 --
Notes
c
AP02
12--way
Male
D11/4,8
42V
D8
12--way, Burndy
Burndy
ø 14/8
Red
Blue
23--way, Burndy
Burndy
YV01
0,1 ìF
AP01
Red, female
Blue, female
2--way
4--way
6--way
15--way
4--way
5--way
0,1 ìF
XS01
XS05,06
,08,09
XS07
XS04
XS13
XS11
C1,2,3
bm20s2a
-- 21 --
Item
Qty.
Ordering No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
4
1
1
1
0467 372 001
0466 953 001
0156 636 002
0156 630 001
0469 852 001
0156 633 003
0366 942 886
0156 728 011
0156 728 010
02151 002 02
0153 043 002
0366 962 001
0366 813 880
0466 629 001
0190 753 107
0443 514 001
02195 013 09
0191 548 010
0467 648 880
0469 879 884
bm20s2a
Denomination
Catch
Cover
Hinge
Clamp
Sign
Reel cover
Wire feed mechanism
Drive unit
Drive unit
Washer
Washer insulation
Pressure arm axle
Mounting plate
Bottom plate
Insulation bushing
Warning sign
Washer lock AZ
Pin
Capacitor
Cable set
-- 22 --
Notes
Compl.
12V
12V Tacho
26/8.4x5
Compl.
D32/39,5
6,4x11
6,3x0,8 M10
bm20s2a
-- 23 --
Item
Qty.
Ordering No.
1
2
3
4
5
6
7
1
1
1
1
1
11
3
0456 808 001
0156 640 001
0456 732 001
0456 731 001
0456 618 001
0192 562 106
0194 019 003
bm20s2a
Denomination
Case
Lid
Spacer plate
Front plate
Attachment
Nut
Spacer
-- 24 --
Notes
M6/1,8--2,6
Item
1
2
3
4
5
Qty.
1
1
1
1
Ordering No.
0156 681 883
0146 967 881
0156 657 881
0332 650 880
Denomination
Turning piece
Brake hub
Washer
Nut
Rear plate
Trolley
Notes
Compl.
D30/17x3
M16
Compl.
bm02s007
bm02s006
bm20s2a
-- 25 --
Item
1
2
3
4
5
6
7
8
9
10
Qty.
Ordering No.
1
1
2
1
1
1
1
1
1
1
0467 816 881
0156 678 001
0467 814 880
0467 873 006
0156 664 880
0156 654 880
0156 680 001
0192 866 002
0146 967 881
0156 668 880
0156 721 001
Denomination
Counterbalance
Shaft
Backpanel
Wire lock
Arm
Turning piece
Carrier
Bearing
Brake hub
Spring packet
Hook for welding gun
Notes
Compl.
Compl.
bm02s008
bm20s2a
-- 26 --
Item
1
2
3
4
5
6
7
8
9
10
11
Qty.
Ordering No.
1
1
1
1
1
1
1
2
0156 746 880
0156 661 001
0156 660 001
0156 686 001
0156 686 002
0156 686 003
0156 686 004
0156 686 005
0192 847 003
1
4
0156 658 001
0192 855 001
Denomination
Mast
Mast
Mast
Spring
Spring
Spring
Spring
Spring
Welding nut
Screw
Clip
Strap
Notes
Compl.
Lower
Upper
L=700 mm
L=570 mm
L=470 mm
L=370 mm
L=270 mm
M5
M6x20
bm03s011
bm20s2a
-- 27 --
Item
1
2
3
4
5
6
7
8
9
Qty.
Ordering No.
1
1
1
1
1
1
1
1
0456 909 880
0457 191 001
02121 015 61
0190 735 318
0456 813 001
0162 414 002
02151 014 24
0163 139 001
0156 654 893
Denomination
Notes
Suspension device
Lifting eye
Screw
Nut
Attachment
Insul tube
Washer
Bushing
Pilot
Compl.
M6S/8x35
M8
1
2
5
7
3
Item
10
bm20s2a
9
6
8
4
Connection kits
0456 528 880
L=1,7 m
0456 528 881
L=8 m
0456 528 882
L=16 m
0456 528 883
L=25 m
0456 528 884
L=35 m
0456 528 885
L=1,7 m W
0456 528 886
L=8 m W
0456 528 887
L=16 m W
0456 528 888
L=25 m W
0456 528 889
L=35 m W
-- 28 --
10
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcobendas (Madrid)
Tel: +34 91 623 11 00
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 333 43 33
Fax: +55 31 361 31 51
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58
Asia/Pacific
AUSTRALIA
ESAB Australia Pty Ltd
Ermington
Tel: +61 2 9647 1232
Fax: +61 2 9748 1685
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA-- CIS
ESAB Representative Office
Moscow
Tel: +7 095 937 98 20
Fax: +7 095 937 95 80
ESAB Representative Office
St Petersburg
Tel: +7 812 325 43 62
Fax: +7 812 325 66 85
Distributors
For addresses and phone
numbers to our distrubutors in
other countries, please visit our
home page
www.esab.com
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 861 74 42
Fax: +65 863 08 39
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 2 89 81 11
Fax: +82 551 289 88 63
THAILAND
ESAB (Thailand) Ltd
Samutprakarn
Tel: +66 2 393 60 62
Fax: +66 2 748 71 11
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ESAB Welding Equipment AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08
www.esab.com
000930